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Mesin
Published by Institut Teknologi Bandung
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Core Subject : Engineering,
Mechanical Engineering
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Articles 5 Documents
 1 
Search results for , issue "Vol 21, No 1 (2006)" : 5 Documents clear
PACK CARBURIZING PADA SPROCKET SEPEDA MOTOR DENGAN MATERIAL BAJA KARBON RENDAH Setiamarga, Budi Hartono; Kurniawati, Novi; Rumendi, Umen
Mesin Vol 21, No 1 (2006)
Publisher : Mesin

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Abstract

High quality motorcycle sprocket with cheaper price has been achieved by giving additional processing to non original locally made sprocket such that it has an almost the same quality as the original Japanese made sprocket . The additional processing was pack carburizing which was done to the non-original sprocket, followed by quench hardening and tempering so that the quality of the non-original sprocket will be almost the same as the original sprocket. Pack carburizing was applied with active carbon as the carbon source and 10% BaCO3 as the energizer. This process was done at 950°C and one hour holding time. For heat treatment, the heating was done at 850°C for 15 minutes, followed by water quenching and tempering at 150°C for 30 minutes. The carburizing result indicated that there was a carbon penetration depth of about 1.05 mm. After tempering, an effective case depth of about 0.2 mm was achieved. The process variables for obtaining an effective case depth of original sprocket (0.2 mm) are selected by applying pack carburizing using active carbon granule with 10%wt BaCO3 as the carburizing medium, processed at 950°C for an hour, followed by water quenching from 850°C and tempering at 150°C for 30 minutes.
MODIFIKASI TOP CYCLONE UNTUK MENINGKATKAN KINERJA SUATU PABRIK SEMEN Darmanto, Prihadi Setyo; Syahlan, Arief
Mesin Vol 21, No 1 (2006)
Publisher : Mesin

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Abstract

Clinker production of a cement plant can be increased by rising clinker to kiln feed ratio-CKFR. One of the methods for increasing CKFR is by improving the separating efficiency of the top cyclone. The increase of separating efficiency of the top cyclone causes not only the increase of production, but is also followed by the lowering of specific heat consumption and percentage of ash in the coal because the exit gas from thetop cyclone is normally used for coal drying. This paper presents a simple and cheap modification of the top cyclone that has been applied in a Indonesian cement plant. The results show that the proposed modification can simultaneously increase clinker production, lower both of specific heat consumption and percentage of ash in the fine coal that used as the main fuel of the plant.
INFLUENCE OF SINTERING TEMPERATURE AND HOLDING TIME ON TENSILE STRENGTH AND SHRINKAGE OF PVC SPECIMEN ON INDIRECT PRESSURE-LESS SINTERING PROCESS Widyanto, S. A; Riyadi, S; Tontowi, A. E; Jamasri, Jamasri; Rochardjo, H. S
Mesin Vol 21, No 1 (2006)
Publisher : Mesin

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Abstract

Sintering process has proven to be a manufacturing process that can produce a mechanical part with high geometric complexity. Development of alternative sintering process is continuously conducted to find the most inexpensive process. A solution process which is called indirect pressure-less sintering were proposed in this research. Generally this process of making a mechanical part is initiated with arranging powder by deposition machine, and continued by sintering process in conventional furnace. Optimal parameters that consist of sintering temperature and holding time in this process were optimized in this paper. PVC powder and sand casting (silica) were used as a material product and supporting powder respectively. The variations of sintering temperature are 100, 105, 110, 115 and 120°C, while the holding times are 2, 4, 6 and 8 hours. The optimal parameters were found by measuring tensile strength and shrinkage of specimen. The experiment results showed that dimensional stability of specimen can not be maintained for sintering temperature of 115°C with holding time longer than 2 hours. In sintering temperature higher than 120°C, PVC material directly starts to melt so that the volume of specimen increased. This was caused by binding of supporting powder. The strength of binding mechanism was measured when sintering temperature was higher than 107°C. In sintering temperature of 113°C with varying the holding time (2-8 hours) gave the longest variation of tensile strength.
CRACK DETECTION USING OPERATING DEFLECTION SHAPE Suharto, Djoko; Bagiasna, Komang; Abidin, Zainal
Mesin Vol 21, No 1 (2006)
Publisher : Mesin

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Abstract

This research presents development of vibration-based crack detection method using operating deflection shape (ODS) analysis from data measured by a Laser Doppler Vibrometer (LDV). Two types of work are conducted in this research. The first work is a numerical study, while the second work is an experimental study to verify the proposed method. In the numerical study, two types of specimen are used to simulate 2-Dimensional and 3-Dimensional problems using NASTRAN code. For the 2-Dimensional model, beams with two types of crack are tested, namely center and edge cracks. For the 3-Dimensional model, a plate specimen is tested. The length of the cracks and their locations are used as parameters to observe the ability of the proposed method to detect the existence and the location of the cracks. The results of numerical study show that the existence of cracks can be detected by using the natural frequency drops and the location of the cracks can be pinpointed by using the proposed S.Sd.D.Ms method (Square of the Second Derivative of the Deviation of the Mode Shape). In order to test the reliability of the proposed method, an experimental study is required. In this experimental study, FRF ODS measurements are conducted to derive the mode shape. Three types of specimen are measured, namely intact beam, center cracked beam, multiple center cracked beam and multiple edge cracked beam. The results of experimental study confirm that the proposed method can be used to detect the location of the cracks.
ANALISIS BESAR KESALAHAN MAGNITUDE FUNGSI RESPON FREKUENSI HASIL PENGUJIAN DENGAN METODE EKSITASI KEJUT AKIBAT KETERBATASAN PANJANG WAKTU REKAM Partogi, Agusmian; Abidin, Zainal; Bagiasna, Komang
Mesin Vol 21, No 1 (2006)
Publisher : Mesin

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Abstract

This paper describes the mathematical analysis concerning the influence of time record length on the magnitude error of the Frequency Response Function (FRF) using impact hammer testing. In this paper, the value of damped natural frequency is assumed to be the same with the value of positive integer multiple of the frequency resolution in response spectrum. The mathematical analysis results an equation which can be used to calculate the error value of FRF magnitude due to the finite time record length. As an illustrative example, the simulated FRF using impact hammer testing on four S-DOF vibration system models is presented in this paper. The simulation is performed using a computer program which is constructed using MATLAB software. The simulation results show that the error of FRF magnitude obtained from the simulated testing is almost the same with the error value derived from theoritical equation.

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