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Dian Friana Hidayat
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Journal Industrial Manufacturing
Published by Universitas Muhammadiyah Tangerang
ISSN : 25024582     EISSN : 25803794     DOI : https://doi.org/10.31000/jim
Core Subject : Engineering,
Engineering Industrial & Manufacturing Engineering
Journal of Industrial Manufacturing merupakan jurnal ilmiah yang berfokus terhadap continuous improvement dalam dunia industri (maufaktur dan jasa). Selain itu ruang lingkup jurnal mencakup seluruh keilmuan Teknik Industri.
Arjuna Subject : Teknik (semua kategori) - Tenik Industri dan Manufaktur
Articles 14 Documents
 1   2 
Search results for , issue "Vol 9, No 2 (2024): Journal Industrial Manufacturing" : 14 Documents clear
Pengurangan Pemborosan Dan Perbaikan Pada Kegiatan Proses Prepare Delivery Dengan Menggunakan Metode Seven Waste Di Pt Inoac Polytechno Indonesia Sutaarga, Ossa; Mas’ud, Sony Wijaya
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12449

Abstract

PT Inoac Polytechno Indonesia is a private company engaged in manufacturing, especially in the manufacture of foam mattresses, furniture products, and automotive interior products. In the process of preparing for childbirth there are still many things or activities that cause waste, such as repetitive activities and the use of manual tools. One method that can be used to reduce waste in manufacturing is by identifying seven wastes. In changing the work system from a manual to an automated system, it is carried out based on WEB using PHP (Hypertext Preprocessor) programming to reduce the waste that occurs in the finishgood warehouse. In one day PT. Inoac Polytechno Indonesia can deliver goods +-32 trucks/day. If with a manual system, the shipping preparation process takes 37 minutes/PO (Purchase Order), with an automated WEB-based system, the target is that the shipping preparation process takes 30 minutes/PO (Purchase Order). The time needed for one time process to prepare delivery before repairs are carried out is 37 minutes/PO (purchase order). Whereas after the repairs were carried out, the time needed in one prepare delivery process was 31 minutes/PO (purchase order). Keywords: Process Prepare Delivery, Seven Waste, Delivery Control Board, PAM, Lean Manufacturing
Implementasi System Application Product (SAP) Di Indutri Manufaktur Reviyani, Leni
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12441

Abstract

This study analyzes the implementation of the System Application Product (SAP) in the manufacturing industry with the aim of improving operational effectiveness and efficiency. The method used is qualitative with a descriptive and evaluative approach, through unstructured interviews with informants. The results of the study show that the implementation of SAP has a significant impact on company performance, facilitating efficient planning, procurement, and inventory management processes. Additionally, the migration from the ERP SAP GUI (ECC) for Windows system to SAP S/4HANA Cloud (S4HC) demonstrates improvements in data and information management that support better decision-making. This study also finds that training and the involvement of key users are crucial for successful implementation. Despite facing challenges in the migration process, the long-term benefits of using SAP are highly valuable for enhancing company operations. Keywords: SAP, ERP, Implementasi, Manufacturing, Operasionalefficiency, S/4HANA Cloud
Meningkatkan Produktivitas Checking Belt Variable Speed Dengan Optimalisasi Sistem Manajemen Informasi Dengan Metode Ahp, Use Case & UML (Studi Kasus Pt. Bando Indonesia) Rahayu, Puji; Supono, Joko; Fachriansyah, Havid; Pratama, Ilham
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12445

Abstract

This research is motivated by data showing the productivity of monthly checking of variable speed belts by the finishing department which was only achieved 2 times during the 2021 period. For this problem, researchers conducted research aimed at increasing the results of checking variable speed belts. The objectives to be achieved in this study include: (1) Increase the productivity of the variable speed checking department. (2) Optimizing the existing information management system with the addition of automation features. (3) Knowing the results of the implementation of an information management system that has been optimized for the productivity of checking belt variable speed. The data used are primary data and secondary data. Decision making for improvement is made with the AHP method. System descriptions are done using UML. Analysis of the current system using use case diagrams and system testing using the black box method. The results showed a decrease in the time needed for the variable speed belt checking process from 7 minutes 21 seconds to 7 minutes 6 seconds, so that the checking results increased by 9.19% from an average of 6.91 S / M / H to 7.545 S / M / H. Keywords: Productivity, AHP, UML, use case, black box
Pengukuran Overall Equipment Effectiveness (Oee) Pada Mesin Spinning Di PT. Kurabo Manunggal Textile Fatma, Nur Fadilah; Ponda, Henri; Nurwahid, Muhammad Ghifari
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12450

Abstract

Machines and equipment are one of the main strengths in supporting the continuity of the production process. To produce high-quality products, machines must be kept in optimal condition; therefore, appropriate systems and methods must be implemented. This thesis applies the Overall Equipment Effectiveness (OEE) method to determine the OEE value of the spinning machine and identify the dominant factors affecting productivity in the spinning machine. Overall Equipment Effectiveness is a comprehensive measurement tool involving three main components: availability, performance, and quality. Meanwhile, the Six Big Losses can be used to identify the causes of problems in the spinning machine. Based on the OEE calculation, the average result obtained is 64.62%. Additionally, the Six Big Losses calculation reveals the factors affecting the effectiveness of the spinning machine, including idle and minor stoppages at 31.89%, reduce speed losses at 30.32%, equipment failure losses at 5.60%, setup losses at 2.34%, defect losses at 1.78%, and reduce yield losses at 0.06%. Keyword : Maintenance, spinning machine, Overall Equipment Effectiveness, Six Big Losse
Penerapan Otomasi Dalam Aplikasi Program Barcode Pada Seluruh Design Sticker Cetak Innerbox & Outerbox Eugenio, Andre; Saputra, Rahmat
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12442

Abstract

The efficiency of a PDF-to-auto print sticker can be achieved by using a bar-code program application that offers a more accurate and efficient solution in printing PDF data on labels that allows for accurate, efficient labelling and indication of important information, such as the date and time of preparation and usage, to ensure that the data is not wrong when it reaches the customer.By using a barcode program application such as a sticker/template label, operators can deliver services faster, as well as back offices can track valuable assets and improve process efficiency. Printers, for example, have a wide range of advanced functions and performance in durable and space-saving designs.Thus, the efficiency of PDF-to-auto printing sticker can be achieved by using a barcode application that offers a more accurate and efficient solution in printing PDF data on labels, as well as a thermal transfer printer that has advanced performance and space-saving. Automation in Indonesian can be understood as the use of technology to perform work automatically, without much human intervention. Keywords: Efficiency, Automatic.Auto
Implementasi Line Balancing Untuk Meningkatkan Output Produksi Lini Assembly Loading Biscuit Di Industri Keramik Tangerang Hartono, Hartono; Andriyansyah, Andriyansyah
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12446

Abstract

Advances in industrial technologies are growing rapidly, the Company is trying to make periodic improvements to maintain its competitiveness by selecting the correct working method, the Tangerang ceramic industry is an industry engaged in the manufacture of porcelain, in January-December 2021 the production output never reaches the given standard company. The purpose of this research is to find out the cause of the non-achievement of the production target in January-December 2021, find the root of the problem and provide improvements to the non-achievement of the production target. The method used in this study is Line Balancing to calculate the line efficiency value of the Tangerang ceramic industry and find bottleneck stations that result in not achieving production targets, in this study fishbone diagrams and 5why are also used as additional tools to find the root of the existing problems. The results of this study indicate that the production value on the biscuit loading assembly line is 77.56% with a bottleneck at the finishing station with a cycle time of 32.82sec, or a standard time of 36.102 sec exceeding the standard takt time given to achieve the target of 1,800 pcs/shift by Therefore, improvements were made by increasing the number of special finishing operators, replacing raw materials with better quality, re-setting the machine or upgrading some spare parts, every item to be dismantled has been prepared near decha. From the results of the improvement in production output from January to March 2022, it increased by 84.83%. Keywords: Line Balancing, Porcelain, Bottle Neck, Fishbone Diagram, 5 Why,  Line Efficiency, Calculation of Standard Time.
Perbaikan Waktu Changeover Menggunakan Metode Single Minute Exchange Of Dies (Smed) Bagian Pencetakan Tabelt Pada Mesin Jc-16 Di PT. Samco Farma Fardiansyah, ismail; Azhara, Lulu; Widodo, Tri; maulana, irman
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12476

Abstract

The high changeover activity process for changing products causes the output produced by the loss Tabelt printing section to not meet the target, in data for September - December 2023 with total output only reaching 90.22%. This percentage is still less than the production standard set by the company which must reach 98%. Single Minute Exchange of Die (SMED) is a method from Lean Manufacturing that is used to reduce time in the setup/changeover process. Therefore, this research was carried out using the single minute exchange of dies (SMED) method. This research aims to determine the factors that influence the length of changeover time and make improvements using the Single Minutes Exchange of Dies (SMED) method. The total standard time for the changeover process obtained was 39581.7 seconds. before applying the SMED method, the changeover process had a total of 15 activities, with 13 internal activities and 2 external activities with an average total time of 39581.7 seconds. After implementing the SMED concept, it resulted in a total of 13 activities for the changeover process, 10 internal activities and 3 external. The simulation results of the proposed improvement have a total time of 30717.2 seconds with a reduction percentage of 22%. The results of the analysis using FTE changeover activities before and after implementing the SMED method, the total FTE was 1.57. Meanwhile, after implementing SMED, the total FTE was 1.2 with Normal information. Keywords: Changeover, Single Minute Exchange of Die (SMED), Stopwatch Time Study, Fishbone Diagram, Internal and external activities, FTE
Penerapan Sensor Passive Infrared (Pir) Pada Pintu Otomatis Di Pt Zinus Dream Indonesia Syehabudin, Syehabudin; Saputra, Rahmat
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12443

Abstract

A door is a medium that is used as a way to enter or exit a room. To make a job easier, an effective and efficient tool is needed. Conventional doors usually consist of a lock housing and a lock saddle to open them. Generally , in offices, doors can be made more practical. The door will automatically open if there is a stimulus (physical energy ) that moves it. For example, when someone wants to enter the room, the door will automatically open. Doors like this can be designed using automatic controls. This automatic door system can be designed using automatic control combined with sensors and motors. In terms of input equipment, a PIR (Passive Infrared) sensor is used that can detect the presence of a human approaching the door. This PIR sensor will send a signal to the control system unit . The controller will send the processing data to the motor so that it can open the door and close automatically. Keywords: Detection, Passive Infrared Sensor , Automatic Door
Pengukuran Beban Kerja Dan Penentuan Jumlah Tenaga Kerja Menggunakan Metode Full Time Equivalent Pada Proses Produksi Link Engine Hanger Lestari, Sri; Oktarian, Andri; Mardiansyah, Okik
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12447

Abstract

The Full Time Equivalent method is used to complete various jobs against the effective working time available. To get the FTE value of a work process must use Work load Analysis calculations using the equations of total activity time, allowance, and total available time. From research, it is known that overload workloads exist on fine boring workstations. The total number of FTE values on fine boring workstations is 1.38. Underload workloads are Clean Spatter 1 &; 2 stations and QC Inspection. At Clean Spatter stations 1 &; 2, the workload result for operator 4 is 0.46 and operator 5 the workload result is 0.48. For QC Inspection workstations, the workload result obtained is 0.89. From the results of workload equalization, the result is obtained that the total workload can be done with 6 operators. The workload balance value increased from the previous 76% to 88% or an increase of 12%.Keywords: Full Time Equivalent, Work Load Analysis, Allowance, Production process, Cycle time
Analisis Tingkat Kepuasan Mahasiswa Terhadap Pelayanan Laboratorium Teknik Industri Universitas Muhammadiyah A.R. Fachruddin Hanifah, Jihan Kamilia; Saputra, Rahmat
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12439

Abstract

The research results showed that the cleanliness aspect of the laboratory room received the highest level of satisfaction with 15.4% of respondents very satisfied and 48.7% satisfied. However, there was dissatisfaction with the lighting aspect with 2.6% of respondents dissatisfied and 4.9% very dissatisfied. The appearance and neatness of laboratory staff received the highest rating of very satisfied at 20.5%, while the response or speed of service and ease of communication access received several ratings of very dissatisfaction. In the aspect of equipment and materials, ease of use and the ability of tools and materials to help with work obtained the highest level of satisfaction with 12.8% of respondents being very satisfied. Overall, the user satisfaction level of the UNIMAR Industrial Engineering laboratory is quite satisfactory. The results of this research can provide input for laboratory managers to improve service quality, especially in the aspects of lighting and completeness of tools and materials, as well as speed and ease of access to communication with laboratory staff. It is hoped that these findings can support continuous improvement efforts in laboratory services to improve student learning experiences and academic achievements in the Industrial Engineering study program.Keywords: Student Satisfaction, Laboratory Services, SERVQUAL, Industrial Engineering

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