cover
Contact Name
Hendri
Contact Email
hestiawan@unib.ac.id
Phone
+6282289599002
Journal Mail Official
hestiawan@unib.ac.id
Editorial Address
WR. Supratman Kandang Limun
Location
Kota bengkulu,
Bengkulu
INDONESIA
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin
Published by Universitas Bengkulu
ISSN : 25974254     EISSN : 28292855     DOI : https://doi.org/10.33369/rekayasamekanika
Rekayasa Mekanika is scientific journal on mechanical sciences and engineering field, either pure or inter disciplinary works. This journal is a continuation of Rekayasa Mekanik which changed its name since April 2022. This journal publishes 6 articles for each issue, April and October. Starting April 2025, this journal publishes 10 articles. Authors are cordially invited to submit his/her research, review or monograph papers in English or Indonesian.
Articles 85 Documents
PENGUKURAN KESALAHAN GERAK SUMBU X DAN SUMBU Z BERDASARKAN HASIL CUTTING TEST MESIN BUBUT CNC INOVASI MENGGUNAKAN COORDINATE MEASURING MACHINE (CMM) Helmizar, Helmizar; Agustian, Alvin Bayu; Alqap, A Sofwan F
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 1 (2021): April 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i1.20150

Abstract

The innovation CNC lathe is one of the machine tools with two axis. The X and Y axis are very influential in producing precision products the axis on the lathe because the axis on the lathe is as a tool for driving the chisel. To determine the precision or not of the motion of the axis, it is necessary to do a cutting test (Cutting Test) then the results of the cutting test are measured for precision using a Coordinate Measuring Machine (CMM). In the cutting test, the ISO 13041-6-M4 Series is used. In this cutting test, a radius of 50 mm is used, the test object can be reused, but the programmed radius should not be more than ± 10% of the nominal radius. The circle deviation tolerance is 0.025 mm. From the measurements made, the largest error value is 1.825056 mm in the first measurement in the CW direction, while the smallest error value is 1.824025 mm in the three-way CCW measurement, the resulting deviation continues to increase along with the cutting direction. The magnitude of the deviation, and the motion between the X-axis and the Z-axis are not collaborating with each other and not constant. This is because from the starting point of the cut on the X axis to the Z axis the deviation is getting bigger. resulting in inaccurate results from the cutting test. From the cutting test and measurements made, it can be concluded that it is necessary to make improvements to the Z axis motion.
CORRECTIVE MAINTENANCE POMPA SENTRIFUGAL P-14 AVAK Hoten, Hendri Van; Putra, Andrio Rama; Nurbaiti, Nurbaiti
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 1 (2021): April 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i1.20151

Abstract

PT. XYZ is one of UVW’s 6 Refinery Units that the main business is process crude oil and intermediate product (Alkylfeed, HSDC, slop oil, LOMC, Long residue, Raw PP) become finish product. One of the important equipments is pump that the example type is AVAK P-14 Centrifugal pump which is located in the Oil Pump House section. The problem is that there is a bend in the shaft due to lack lubrication on the bearing. Because of that, the pump is difficult to rotate by the motor that it occur stuck. The method solve the problem by using visual inspection and measuring dimension. The result is that pump has a bend in the shaft due to lack of lubrication in the bearing so heat due to friction between the shaft and the bearing which continue to rotate at high speed. In overcoming this problem, re-measurement dimension of pump and carried out suitable handling of the damaged pump components.
PROSES PENGEBORAN LUBANG BUCKET EXCAVATOR MENGGUNAKAN MESIN LINE BORING DI PD. XYZ Hasibuan, Zulfahmi Matumona; Nuramal, Agus; Hestiawan, Hendri
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 1 (2021): April 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i1.20152

Abstract

PD. XYZ that is located in Soeprapto Dalam, Bumi Ayu, Selebar District,  Bengkulu is engaged in the metal working, construction and workshop. To facilitate the process, a machine is needed to help speed up each process. Tools  machine are used to make human work easy. Drilling process is one of the machining process that the aim is to enlarge the diameter of the excavator bucket hole. The purpose of this study are determine drilling process of a bucket excavator and observe the result of drilling on a line drilling machine. The research used a drilling line TPX6113 type that the chisel is YG6. Drilling process is carried out with three feeding process, namely 4mm, 2mm and 2 mm that the feeding speeds are 20 rpm and 31.5 rpm. The result is the smoothest process drilling in the high speed
Loss of Guide Vane Disposition on Francis Turbine of Unit 6 of the Hydroelectric Power Plant PLTA Ghozali, Syaiful; Alqap, A Sofwan F; Helmizar, Helmizar
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20167

Abstract

Hydropower is a power plant (PLTA) that is very environmentally friendly because it is clean and does not pollute the environment compared to other plants. PLTA, one of which is located in Bengkulu Province, is a power plant that utilizes the potential energy of water. Where the source of the water propulsion produced for the process of generating electricity is from the Tes lake which is sourced from the Air Ketahun river and the Air Pauh river, Lebong Bengkulu. Where this PLTA uses a Francis type turbine with a horizontal position. PLTA has 7 turbine units, with units 1 and 2 being old units producing 2 x 600 KW of power, while units 3 – 7 producing 5 x 4400 KW of power, so the total installed power is 23,200 KW. One of the problems that often occurs in PLTA is the occurrence of disposition of the guide vane on the turbine, where this time we will find out the cause of the disposition and how to overcome it so that there is no disposition and find out the loss of disposition of the guide vane on the Francis unit 6 turbine at PLTA. With this research done, the disposition occurs, it is necessary to take corrective action so that the unit will stop operating and can affect the level of profitability of the company. So that the results of the unit's work if it operates 24 hours are approximately 82 million rupiah, repairs are carried out for 16 hours with a loss of approximately 55 million rupiah. The occurrence of disposition is caused by damage to the transrack so that large waste enters the turbine section. In order to prevent disposition, it is necessary to repair or replace the transrack at the inlet.
Lube Oil Cooler Performance Analysis Before and After Maintenance Outage at PLTGU Saputra, Andrian Nurul; Puspawan, Angky; Supardi, Nurul Iman
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20170

Abstract

This work has been done in one of the gas and steam power generating units in the Southern Sumatra. Lube oil cooler is a cross flow compact heat exchanger that functions to release the heat carried by lubricating oil flowing through the shell side to the tube side with water cooling fluid where each liquid is separated in the lube oil cooler the ratio of the heat transfer coefficient on the shell and pipe sides tube and the effectiveness of heat transfer that occurs. It can be concluded that before maintenance outage the logmean temperature difference value (LMTD) was 15.48 oC while after maintenance outage the LMTD value decreased to 10.52 oC. The effectiveness value before maintenance outage was 50.62%, whereas after maintenance outage was carried out the average value increased by 59.61%. So that a good performance is in the condition after the maintenance outage.
The Effect of Main Spindle Speed of Z3050 X 16 (II) Radial Surving Machine on HSS TOOL Wear on The ASTM A36 Steel Process Hutapea, Gumarang; Nurbaiti, Nurbaiti; Witanto, Yovan; Hoten, Hendri Van
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20171

Abstract

Radial drilling machine is a machine that functions to make holes, enlarge holes, smooth the surface of holes and others. The purpose of this study was to determine the effect of variations in the main spindle speed and to determine the cutting parameters of drilling with variations in the main spindle rotation of the machine 250, 320, and 400 rpm. The drill bits used in this study are HSS (High Speed Steel) chisels with a size of 16 mm and the material used is ASTM A36 steel. The method used to determine the level of tool wear is to calculate the reduction in tool weight every 8 times drilling at each speed variation, namely 250, 320, and 400 rpm. The greatest tool wear occurs at the highest engine rpm speed at 400 rpm with a tool wear value of 0.07 grams and the lowest wear at 250 rpm with a wear value of 0.02 grams. The depth of cut is 8 mm. The cutting speed at 250 rpm got a value of 0.01256 m/min, the cutting speed at 320 rpm got a value of 0.0160768 m/min and at 400 rpm the value was 0.020096 m/min. The cutting time at 250 rpm was 0.16mm/minute, the cutting time at 320 rpm was 0.125 mm/minute, the cutting time at 400 rpm was 0.1mm/minute. The speed of producing fury at a speed of 250 rpm obtained a value of 10.048 cm3/minute, at a speed of 320 rpm a value of 12.861 cm3/minute was obtained, and at a speed of 400 rpm a value of 16.076 cm3/minute was obtained.
Failure Analysis of Axial Compressor Rotor Blade on Alshtom Gas Turbine with Capacity 20 MW at PLTGU Maulana Nasution, Ahmad Rizki; Hestiawan, Hendri; Suryono, Ahmad Fauzan
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20172

Abstract

This was the work in one of the Gas-Steam Power Plant (PLTGU) in the Southern Sumatra. The compressors on the Alsthom gas turbine suffered damage to the rotor blade section causing it to stop operations. In this study discussed the analysis of the cause of damage to the axial compressor rotor blade with the aim of knowing the causative factors of damage, the mechanism of damage, the shape of the microstructure and the size of the grain. Observations are made by direct macro observations. After making observations, it continues with the analysis of observations. From the results of the analysis, it was concluded that the damage occurred was influenced by several factors, namely corrosion, service life and environmental conditions. If the damage is compared to the size of the grain then the part that is a lot of damage has a larger grain size compared to the slightly damaged part.
Flow Characteristics of Pumps in Series and Parallel Lesmana, Pandu; Nuramal, Agus; Suryadi, Dedi
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20173

Abstract

Pump is a device used to move fluid. The pump moved the fluid from a lower pressure place to a place with higher pressure. If the head or pump capacity needed cannot be achieved using only one pump, it can use two pumps or even more which can be arranged either in series or in parallel. The research objective for pumps arranged in series and in parallel is to determine the characteristics of the circuit of two pumps each of which has different characteristics. In this study, data retrieval is done by measuring the pressure on suction and discharge using pressure gauge at pumps 1 and 2. Whereas to measure the flow rate of a pump arranged in series and parallel using a flowmeter installed on the discharge side of the circuit. This research was done by varied the valve openings on the pump discharge side 2 namely. 2x1800, 4x1800, 6x1800, 8x1800 and full openings. From the results of tested the characteristics of the pump used water fluid on the series arrangement, the highest head value at valve opening 2 x 1800 is 30.99 m at discharge 0 LPM and the lowest head at valve opening 10 x 1800 (full) is 23.99 m at discharge 0 LPM. In parallel circuits, the highest head obtained is 16.99 m with 0 LPM discharge at 8 x 1800 valve openings and lowest head 14.99 at 0 LPM discharge occurs at full valve openings.
Maintenance on the Combustion Section Gas Turbine of Unit 2 Gas & Steam Power Plant PLTGU Prasetiyo, Rafi; Bismantolo, Putra; Suandi, Agus
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 5 No. 2 (2021): Oktober 2021
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v5i2.20174

Abstract

Gas and Steam Power Plant (PLTGU) is a power plant that utilizes heat from the exhaust gas turbine gas to produce steam which is used as the working fluid of the steam turbine. The components of the PLTGU need to be maintained regularly so that the components can work properly and reduce the risk of damage to these components. Maintenance is an activity carried out to prevent things that are not desirable, such as damage too quickly to the components at the plant. Maintenance of the gas turbine PLTGU shampooing unit is carried out on a time-based basis consisting of combustion inspection (CI), hot gas path inspection (HGPI), and major inspection (MI). Combustion inspection is carried out when the unit has been operating for 8,000 hours. From the results of the inspection carried out on the gas turbine unit of the PLTGU, it was found that several components of the combustion section were damaged. These components are fuel nozzle, cross fire, and combustion liner.
ANALISA RESPON GETARAN PADA TURBIN FRANCIS DENGAN MENGGUNAKAN SINYAL SUARA M.Hapis Apmarwansahrowi; Dedi Suryadi; Helmizar
Rekayasa Mekanika: Jurnal Ilmiah Teknik Mesin Vol. 6 No. 1 (2022): April 2022
Publisher : UNIB Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/rekayasamekanika.v6i1.25450

Abstract

Damage is very common in the PLTA Hydroelectric francis turbine, usually appearing on parts, clutches, gears, bearings, or other drive components. Proper fault diagnosis can help to reduce or even prevent breakdowns. To identify damage to the turbine can use sound signal analysis. This method analyzes using sound signals. By analogizing vibrations as sound waves produced by mechanical vibrations, it is hoped that the sound signal can be used as a parameter to determine the condition of the turbine. In this study, to get the best signal, a microphone is used as a sensor to capture sound signals which are placed on the guide bearing of the hydropower test turbine. The sound signal in the time domain is then transferred to a signal in the frequency domain using Fast Fourier Transform (FFT). The results of the test showed that there were 2 active frequencies, 1x rpm and 2x rpm at a turbine rotation of 500 rpm for 6 days of testing. These characteristics indicate the identification of the problem of the bent shaft on the turbine.