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Redaksi Jurnal Rekayasa Mesin Jurusan Teknik Mesin Fakultas Teknik, Universitas Brawijaya Jl. MT. Haryono 167 Malang, Jawa Timur Indonesia 65145
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Kota malang,
Jawa timur
INDONESIA
Rekayasa Mesin
Published by Universitas Brawijaya
ISSN : 23381663     EISSN : 24776041     DOI : 10.21776/ub.jrm
Core Subject : Engineering,
Rekayasa Mesin is published by Mechanical Engineering Department, Faculty of Engineering, Brawijaya, Malang-East Java-Indonesia. Rekayasa Mesin is an open-access peer reviewed journal that mediates the dissemination of academicians, researchers, and practitioners in mechanical engineering. Rekayasa Mesin accepts submission from all over the world, especially from Indonesia. Rekayasa Mesin aims to provide a forum for national and international academicians, researchers and practitioners on mechanical engineering to publish the original articles. All accepted articles will be published and will be freely available to all readers with worldwide visibility and coverage. The scope of Rekayasa Mesin are the specific topics issues in mechanical engineering such as design, energy conversion, manufacture, and metallurgy. All articles submitted to this journal can be written in Bahasa and English Language.
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Articles 965 Documents
Pengaruh Parameter Pemotongan CNC Milling dalam Pembuatan Pocket terhadap Getaran dan Kekasaran Permukaan pada Crankcase Mesin Pemotong Rumput Kaisan, Idris; Rusiyanto, Rusiyanto
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.5

Abstract

The purpose of the research is to find and prove the influence of machining parameters on vibration and roughness in the pocket milling process. The experimental method is used to improve the quality of products produced by CNC milling, the parameters used in the study are spindle rotation speed with variations of 300 rpm, 1200 rpm, and 3200 rpm, the depth of feed used is 2 mm and 0.5 mm. Then the test is carried out with a vibration test and surface roughness test. The data analysis technique used is descriptive statistics. The results obtained are the use of machining parameters affect the quality of the product in terms of roughness and vibration of the engine, with higher spindle rotational speed resulting in lower roughness values. The smaller the depth of feedings, the finer the roughness, then the higher the spindle rotation speed, then vibration will be lower, then the greater the depth of feed, the higher the vibration value.
Pengaruh Pelat Penyerap terhadap Kinerja Solar Still di Kota Ngabang Astrada, Astrada; Soeparman, Sudjito; Hamidi, Nurkholis
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.10

Abstract

The purpose of this study was to determine the effect of the use of black paint and gravel as an absorbent plate on solar still performance. This research was conducted to overcome the problem of limited clean water in the city of Ngabang, West Borneo. The research method used in this study is a direct experimental method for the object under study. Tests carried out on two solars still with a variety of absorbent plates, namely concrete coated with black paint and concrete coated with gravel. Surya is still made to have the same covering glass geometry. The duration of observation is 13 hours. Data collection is carried out every 10 minutes, starting at 06.00  until 19.00 local time. The results showed that concrete coated with gravel has higher performance compared to concrete coated with black paint as an absorbent plate on solar still. In the solar still, with gravel absorbent plates, the volume of distilled water is 3.64 L / 13 hours, and efficiency is 43.93%. Meanwhile, solar still coated with black paint as an absorbent plate producing a water volume of 2.42 L / 13 hours and an efficiency of 29.32%. The longer the observation time the sun's performance is still with gravel variations as an absorbent plate, the better it is compared to those who use black paint.
Tegangan Ambang pada Sambungan Las CDW antara Baja dan Kuningan dalam Lingkungan Korosif Lobo, Osmar Buntu; Darmadi, Djarot Bangun; Novareza, Oyong
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.15

Abstract

Failure at the welded joint can be occurs due to the Stress Corrosion Cracking (SCC) phenomenon. Dissimilar welding is more susceptible to SCC when compared to similar welding. This can be occurs because the material or metal that connected is non-homogeneous material. which causes the material will be difficult to be combined perfectly. This study aims to determine the threshold stress (σTh) at the dissimilar welded joint between steel and brass which have SCC loads. Both materials were connected by the welding method by using a Capacitive Discharge Welding (CDW) welding machine. Surface preparation or surface treatment is applied to one of the basic materials (low carbon steel) to obtain optimal joint results. The welded joint was tested by using Constant Load Test (CLT) methods, which is engineered in such a way that the welded joint get the stress,  corrosive environment (1M NHO3 solutions) and voids produced by the weld joint itself. The result shows that the threshold stress of the dissimilar welding joint between steel and brass by the CDW method is 330 MPa.
Pengaruh Variasi Konsentrasi Inhibitor dari Kitosan Sisik Ikan terhadap Perilaku Korosi Besi ASTM A36: Studi Ekstrapolarisasi Tafel dan EIS Hidayatullah, Syarif; Gapsari, Femiana; Setyarini, Putu Hadi
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.6

Abstract

Corrosion is the deterioration of metal that can reduce its yield strength, ultimate strength, financial losses, waste of natural resources, and endanger security. Thus, the corrosion rate must be slowed, or if possible, stopped. This study aimed to investigate the mechanism of corrosion protection by using corrosion inhibitors of chitosan extracted from fish scales on ASTM A36 steel. ASTM A36 steel was used as the specimen with a thickness of 3 mm. Fish scales powder was used as chitosan source extracted by using three mechanisms, i.e., deproteination (7% NaOH immersion), demineralization (immersion of 1 M HCl in 100 ml) and deacetylation (immersion process with 70% NaOH concentration). Corrosion inhibitor was composed of 8 g of chitosan from fish scales, 50 ml of distilled water, and 1 ml of CH3COOH. Corrosion protection with the inhibition method was applied with variations in the inhibitor concentration (1000 ppm, 2000 ppm, 3000 ppm, 4000 ppm, 5000 ppm, and 6000 ppm). The corrosion rate was tested by the polarization method and Electrochemical Impedance Spectroscopy (EIS). The result demonstrated that the effectiveness of corrosion protection started to increase from the concentration of 1000 ppm, 2000 ppm, 3000 ppm to 4000 ppm, with an effective value of 46.444%, 56.386%, 59.691%, and 72.630%, respectively. However, the effectiveness level started to decline from the concentrations of 5000 ppm to 6000 ppm, with 67.388% and 59.276%, respectively. This phenomenon occurs due to the inhibitor concentration has exceeded the maximum limit, so the interaction between inhibitor molecules was higher than the interaction between the inhibitor and the metal surface.
Rancang Bangun dan Uji Performa Sistem Kendali Pemberian Fluida Permesinan MQL Berbasis Arduino Dinata, Gerry Gardika Surya; Muttaqin, Aris Zainul; Darsin, Mahros
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.11

Abstract

In machining  excessive use of cutting fluid can have a negative impact to the  enviroment. An alternative to overcome this problem is by using the minimum quantity lubrication method (MQL). In MQL method the cutting fluid is flowed by compressed  air. This research aim to design and implement an Arduino-based controller for further minimize the use of cutting fluid in MQL system. It was programmed that the pump would only work when the tool temperature beyond 70 oC and vice versa. Observation shows that the controller work accordingly. Other experiments were carried out to check the fluid consumption with Taguchi method. It was proof that applying the controller was able to reduce the fluid consumption.
[Retracted] Investigasi Simulasi Numeris dan Eksperimen Proses Springback Berbentuk Cup Silinder pada Lembaran Baja Karbon SPCC Mulyanto, Bambang; Khaerudini, Deni S.
Jurnal Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.2

Abstract

THIS ARTICLE HAS BEEN RETRACTED UNDER THE AUTHOR'S REQUEST BECAUSE IT WAS PUBLISHED IN ANOTHER JOURNAL.The sheet metal forming (SMF) process is one of the manufacturing processes that essential and commonly used in the automotive industry. Compared with casting and forging, forming process into the metal sheet obtain several advantages, including lightweight materials and variations in shapes that can be made. One of the challenges in the SMF process is the springback phenomenon, which can cause a deviation in the size of sheet products. The springback occurs due to the reverse force phenomena due to the effect of its elasticity of sheet carbon steel material that has to experience the formation process. Ironing of SPCC sheet metal with a thickness of 0.8 and 1.0 mm is carried out in a pressure of 2.9 MPa with die velocity 60 mm/sec. The experimental data that carried out with a single die on the Cup Silinder sample test showed that the lower the value of ironing, the higher the value of the springback material. Therefore, the springback phenomenon can be reduced 0.03 to 0.07 mm by engineering the ironing process with a range of 0.15 mm
THE INFLUENCE OF IRON CONCENTRATION ON THE MECHANICAL PROPERTIES OF A356 AL ALLOY FOR CAR RIMS APPLICATION Risonarta, Victor Yuardi; Anggono, Juliana; Aditya, Geraldi Raka
Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.7

Abstract

A356.0 aluminum-silicon alloy is a base material for car rims application. Car rims are critical components for a vehicle as they carry the load of the passengers, goods, and the weight of the vehicle itself, therefore they should be sufficiently strong to withstand the vertical load, fatigue load, impact load, the side load and the braking force. Car rims are made by gravity die casting process. During the casting process, the inclusion of iron-content parts entering the molten Al can take place which leads to higher iron (Fe) concentration. High Fe con concentration lowers the toughness and the ductility of car rims. This study investigates the maximum value of Fe concentration that can be tolerated for acceptable mechanical properties of Al-Si alloy A356.0 for car rims application. The Fe concentration studied was 0.12 %wt, 0.16 %wt, and 0.20 %wt. Evaluation was performed on tensile and impact properties of the specimens. The test results show that increased Fe concentration decreases elongation, yield strength and ultimate tensile strength (UTS). Furthermore, there is a quite large decrease in UTS (by 34 MPa) when Fe concentration increases only by 0.06 %wt.  Impact strength decreases significantly from 15.47 to 2.91J/cm2 as Fe concentration content increases from 0.12 %wt. to 0.16 %wt. The porosity present in the casting is predicted to contribute to the ductility decrease. In addition, the decreasing value of UTS is predicted due to grain growth and dendrites formation. It is recommended that the maximum allowable Fe concentration for car rims application is 0.12 %wt.
PENJADWALAN PERAWATAN DENGAN METODE CAMPBELL DUDEL SMITH (CDS) UNTUK MENINGKATKAN PRODUKSI MESIN RECYCLE WASTE TEMBAKAU Anggara, Teuku; Pratikto, Pratikto; Sonief, Achmad As?ad
Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.12

Abstract

The Campbell Dudek Smith (CDS) method is commonly used by large companies to help them make Flowshop schedules. The purpose of this study is to design a more effective maintenance scheduling sequence in order to increase the amount of production with the most efficient use of time without having to stop production and be able to calculate the productivity of the machine it self. Partial Productivity (PP) analysis is used to determine the level of machine productivity by proving Partial Productivity (PP) after is better than Partial Productivity (PP) before. This research was conducted at PT. X, one of the leading national companies in producing cigarette products such as SKT cigarettes, SKM and SPM. As a result, this study has performed calculations using the Campbell Dudek Smith (CDS) algorithm and calculates the productivity of each iteration using Partial Productivity (PP). The recommended improvement of the engine maintenance scheduling sequence is by applying the scheduling sequence to the 5th iteration, J2-J4-J3-J1-J5.
DESAIN DAN PEMBUATAN ALAT MONITORING KERUSAKAN MESIN BERDASARKAN LEVEL GETARAN Suryadi, Dedi; Pratama, M. Dicky
Rekayasa Mesin Vol 11, No 1 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.01.3

Abstract

In industry, vibration frequently occurs on rotating machines. In case of vibration level, it can cause damage to machines. Therefore vibration level should be continuously checked by using a predictive maintenance method in order to prevent the severe fault. In this study, a vibration monitoring tool with short message service (SMS) will be manufactured. This tool consists of a vibration sensor, controller, data acquisition, and provides both monitoring and warning systems in a remote area. An accelerometer is used as a vibration sensor placing on a bearing housing. Here, a designed tool is applied to machines with several conditions, namely normal, unbalance, and mechanical looseness. The rotational speed of the motor is varied at 1000 rpm, 1500 rpm, and 2000 rpm. Moreover, the warning system will be active by sending SMS to the operator when the vibration level is higher than one of ISO 2372. Validation is done by comparing the designed tool and standard tool. Finally, the results show that the designed tool can be effectively used for vibration measurement because it has an error of less than 3.5%, and the warning system through SMS is also running well with a delivery time of fewer than 5.5 seconds.
Modifikasi Perilaku Dinamik Struktur dengan Massa Terkonsentrasi Hutahaean, Ramses Yohannes
Rekayasa Mesin Vol 11, No 2 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.02.7

Abstract

One of the vibration problems that occurs at mining industries is when they increase production capacity as happen in the PT.Freeport Indonesia, and then we need to install a new machine with new rotary speed,  so that it will increase the speed of rotary machine on the conveyor, if the speed of rotary machine close to the one of natural frequencies of the machine structure, this will cause resonance in the structure , so its is necessary to modify the dynamic behaviour of the structure to shift a certain number of these natural frequencies. In this study, shifting a certain number of natural frequencies of a dynamic system to desired values with the concentrated mass modifications is considered. The method to shifting a certain natural frequencies is based on the Sherman-Morrison formula and uses the receptances that are related to the modification coordinates of the original system. The method yields a set of nonlinear equations which equal the number of shifting frequencies, then the necessary masses are estimated by solving these equations numerically. The efficiency of the method is shown by various example. Its shown the method is very effective and can be used for real applications.