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Novyansyah, Farras
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Automotive Engineering Energy Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering

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EVALUATION OF INJECTION MOLDING PROCESS PARAMETERS ON THE QUALITY OF BRAKE FLUID RESERVOIR CAP PRODUCTS USING MOLDFLOW SIMULATION Shalihah, Adinda Rahmah; Subarkah, Aditya Bagja; Novyansyah, Farras; Fadillah, Irfan; Muhadzab, Ammar Fathi; Alfath, Hafizh Maulana; Azis, Ulima Adristi; Nurhadi, Hikari Qurrata’ain
Otopro Vol 21 No 2 May 2026
Publisher : Universitas Negeri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26740/otopro.v21n2.p84-90

Abstract

This study aims to analyze the effect of melt temperature and mold surface temperature variations on the quality of the motorcycle brake fluid reservoir cap using Autodesk Fusion simulation. Three parameter variations were applied: 260°C/80°C, 220°C/50°C, and 180°C/20°C, while other process parameters were kept constant. The evaluation focused on fill confidence, weld lines, sink marks, and warpage. The results show that all conditions achieved 100% fill confidence with a filling time of 0.53 seconds. However, higher temperatures reduced weld lines but increased sink marks and warpage. Conversely, lower temperatures minimized deformation but increased the number of visual defects. The medium temperature condition provided the best balance between visual quality and dimensional stability. Therefore, the 220°C/50°C condition is recommended as optimal
Co-Authors Alfath, Hafizh Maulana Azis, Ulima Adristi Fadillah, Irfan Muhadzab, Ammar Fathi Nurhadi, Hikari Qurrata’ain Shalihah, Adinda Rahmah Subarkah, Aditya Bagja