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All Journal Jurnal Surya Teknika
Sari , Martina Puspita
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Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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Analisis Efektivitas Peralatan dan Prioritas Perawatan Berbasis OEE, Six Big Losses, dan FMEA pada Urea Plant PT Pupuk XYZ Alfa Sapang, Georal; Manta, Faisal; Sujana, I Made Ivan Wiyarta Cakra; Batubara , Yongki Christandi; Sari , Martina Puspita; Gunawan, Gad
SURYA TEKNIKA Vol 13 No 1 (2026): JURNAL SURYA TEKNIKA
Publisher : Fakultas Teknik UMRI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37859/jst.v13i1.11848

Abstract

PT. Pupuk XYZ is one of the urea producers in Indonesia, operating Urea Plants with high production performance demands. The purpose of this study is to evaluate the efficiency of the equipment and pinpoint the reasons for the deterioration in performance at Urea Plant Pabrik 2. The methods used include Overall Equipment Effectiveness (OEE), Six Big Losses, fishbone diagram, and Failure Mode and Effect Analysis (FMEA). The average OEE value, according to the data, is 88.32%, which is higher than the world-class benchmark of 85%. Performance (92.49%) stays below the benchmark and becomes the primary limiting factor, whereas Availability (95.10%) and Quality (100%) satisfy the requirements. The primary source of the effectiveness loss is unscheduled downtime, which reached 181.44 hours as a result of key equipment failures. Therefore, the implementation of Total Productive Maintenance (TPM) is proposed to improve equipment reliability and reduce downtime
Co-Authors Alfa Sapang, Georal Batubara , Yongki Christandi Gad Gunawan Manta, Faisal Sujana, I Made Ivan Wiyarta Cakra