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SMART ANDON SYSTEM BASED ON INDUSTRIAL INTERNET OF THINGS (IIOT) Purnomo , Wahyudi; Maulana, Gun Gun; Suryatini, Fitria; Sunarya, Adhitya Sumardi
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1532

Abstract

In many industrial settings, there are several problems that can arise during the production process. These include machine breakdowns, quality issues, and unexpected delays, which can impact productivity, reduce overall efficiency, and result in lower quality output. In addition, without an effective monitoring system, it can be difficult to identify the root causes of these problems and take appropriate corrective actions.To address these challenges, the implementation of a smart andon system can be highly beneficial. This system enables real-time monitoring of the production process, allowing operators and management to quickly identify and respond to any issues as they arise. By providing instant notifications and alerts, the smart andon system can help reduce downtime, increase productivity, and improve product quality. It also enables more accurate and comprehensive data collection, facilitating better analysis and decision-making by management. Overall, the smart andon system can play a critical role in improving operational efficiency, reducing costs, and enhancing overall competitiveness in today's highly competitive industrial landscape.the implementation of a smart andon system has been shown to improve production efficiency, reduce downtime, and increase overall equipment effectiveness (OEE). The system allows for real-time monitoring of the production process, early detection of problems, and quick resolution of issues through timely alerts and notifications. This can result in significant cost savings for the industry, improved product quality, and increased customer satisfaction.
Rancang Bangun Fuzzy-PID Controller pada Ball Balancing Table dengan Universal Joint berbasis NI MyRIO dan LabVIEW KHOIRUNNISA, HILDA; SURYATINI, FITRIA; SUNARYA, ADHITYA SUMARDI; RIFAI, AFAF FADHIL; MULYADEWI, ANGGRAENI; PRASENDA, SENDI DIKA
ELKOMIKA: Jurnal Teknik Energi Elektrik, Teknik Telekomunikasi, & Teknik Elektronika Vol 11, No 4: Published October 2023
Publisher : Institut Teknologi Nasional, Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26760/elkomika.v11i4.1089

Abstract

ABSTRAKMenyeimbangkan objek dinamis yang tidak stabil adalah salah satu masalah yang paling relevan dalam pembangunan sistem kendali otomatis. Metode ini dapat menghasilkan penelitian tentang efek dari suatu sistem kendali otomatis, atau melakukan pengaturan kendali pada suatu plant. Pada penelitian ini, akan dijelaskan bagaimana merancang sebuah ball balancing table (BBT) dan mengimplementasikan sistem kontrol otomasi ke dalamnya dengan menggunakan metode Fuzzy Logic dan PID Controller. Pada penelitian ini didapatkan kesimpulan bahwa pemasangan kendali Fuzzy Logic dan PID Controller memiliki efektifitas paling bagus dibandingkan dengan kendali close-loop ataupun kendali Fuzzy Logic dan PID Controller yang tidak dipasangkan bersamaan. Penggunaan metode Fuzzy Logic dan PID Controller yang menggunakan parameter trial and error dimana memasukkan nilai tuning manual yang dipasangkan pada ball balancing table dan NI MyRIO yang dirancang menghasilkan lama waktu menuju steady state paling singkat yaitu selama 8,7 detik, overshoot paling rendah, dan error yang hanya sebesar 0,4 terhadap nilai koordinat sumbu X dan sumbu Y.Kata kunci: Ball Balancing Table, Fuzzy Logic, Kontrol PID, NI myRIO ABSTRACTBalancing unstable dynamic objects is one of the most relevant problems in the construction of automated control systems. This methode can provide research on the effects of an automatic control system, or carry out a control arrangement on a plant. In this study, will be explained how to design a ball balancing table (BBT) and implement an automation control system into it using Fuzzy Logic and PID Controls methods. And from this research it is concluded that the installation of Fuzzy Logic and PID Controller control has the best effectiveness compared to close-loop control or Fuzzy Logic and PID Controller that are not installed together. The application of the Fuzzy Logic Controller and PID method paired on the ball balancing table and NI MyRio that was designed resulted in the shortest steady state time of 8.7 seconds, the lowest overshoot, and an error of only 0.4 on the X-axis and Y-axis coordinate values.Keywords: Ball Balancing Table, Fuzzy Logic, PID Controller, NI myRIO
Rancang Bangun Vortex Treatment System di Desa Cibuluh Kecamatan Tanjung Siang Kabupaten Subang Sunarya, Adhitya Sumardi; Suryatini, Fitria; Aminah, Siti; Pratama, Rizqi Aji; Erdani, Yuliadi
Jurnal Abdidas Vol. 6 No. 1 (2025): February 2025
Publisher : Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/abdidas.v6i1.1101

Abstract

Kampung Ciseupan II di Desa Cibuluh, Kecamatan Tanjung Siang, Kabupaten Subang, terletak di ketinggian 650 m di atas permukaan laut yang memiliki potensi sumber air yang cukup. Kondisi alam dan potensi yang dimiliki Kampung Ciseupan tersebut perlu untuk dikelola dan dikembangkan sehingga dapat memenuhi kebutuhan air sebagai sumber daya kehidupan dan juga mendukung peningkatan sektor perekonomian masyarakat. Untuk memenuhi kebutuhan air bersih tersebut agar potensi di Kampung Ciseupan II, Desa Cibuluh, Kabupaten Subang dapat dimanfaatkan, diperlukan pemilihan teknik penjernih air yang tepat. Berdasarkan hasil perencanaan, teknik penjernih air yang digunakan adalah filtrasi dengan sistem vortex. Berdasarkan hasil studi awal, tim merancang Penyaringan Air Sistem Vortex (Vortex Water Treatment System (VWTS)) dengan mempertimbangkan komponen utama, seperti: batu zeolit, pasir silika, karbon aktif, dan kapas penyaring, serta mekanisme vortex untuk membantu proses filtrasi. Setelah alat beroperasi, sampel air diuji untuk mengukur perubahan kualitasnya sebelum dan sesudah filtrasi. Alat yang telah dirancang dan dibuat mampu mengubah air keruh menjadi air yang jernih dengan memanfaatkan prinsip vortex untuk mengendapkan sedimen dan filtrasi mekanis. Alat yang dibuat pun dapat mengurangi kekurangan air bersih yang dialami warga Kampung Ciseupan II, Desa Cibuluh, Kecamatan Kecamatan Tanjung Siang Kabupaten Subang. Selain itu, partisipasi masyarakat dalam pembuatan dan pengoperasian alat memberikan manfaat pendidikan dan keberlanjutan teknologi di wilayah tersebut.
Pengembangan Trainer Kendali PID pada Sistem Fisik Elektrik Terintegrasi Aplikasi Pemograman Grafis Rozani, Elvyra Jovanka; Sunarya, Adhitya Sumardi; Suryatini, Fitria
The Indonesian Journal of Computer Science Vol. 13 No. 5 (2024): The Indonesian Journal of Computer Science (IJCS)
Publisher : AI Society & STMIK Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33022/ijcs.v13i5.4320

Abstract

Increased competencies in control systems are essential for the future of higher education in this field. Polytechnic Manufacturing Bandung aims to enhance the educational process by integrating theory and practice in automation and mechatronics, as reflected in their project-based learning curriculum. Previously, they created a trainer model for control systems that could only be read analogously with an oscilloscope, which was deemed insufficient for implementing control theory. Therefore, a physical trainer for electrical systems with an interface display and integrated PID controls is needed. Fifteen students evaluated this trainer using the Likert scale based on the EMPI approach, resulting in an average interface presentation score of 83.2%. This indicates that the physical trainer with PID controls and a graphical programming interface effectively represents control theory and supports the learning process.
Optimasi kendali PID kecepatan motor DC dengan metode tuning particle swarm optimization Suryatini, Fitria; Sunarya, Adhitya Sumardi; ‘Amilin, Qisthon Khairul
JITEL (Jurnal Ilmiah Telekomunikasi, Elektronika, dan Listrik Tenaga) Vol. 5 No. 1: March 2025
Publisher : Jurusan Teknik Elektro, Politeknik Negeri Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35313/jitel.v5.i1.2025.57-66

Abstract

Motor DC merupakan aktuator elekromagnetik yang mengubah energi listrik menjadi energi mekanik dan banyak digunakan dalam industri. Meskipun kecepatan putarnya dapat dikendalikan dengan mudah, performa sistem harus tetap dijaga agar optimal. Proportional-Integral-Derivative (PID) merupakan salah satu metode yang sering digunakan dalam pengendalian motor DC. Namun, tantangan utama dalam metode PID adalah tuning (penyetelan) parameter, yaitu menentukan nilai Kp, Ki, dan Kd agar menghasilkan performa yang optimal. Dalam penelitian ini, penyetelan parameter PID dilakukan menggunakan algoritma Particle Swarm Optimization (PSO) untuk memperoleh kendali kecepatan motor DC yang lebih optimal. Selain itu, penelitian ini juga membandingkan performa tuning PSO dengan tuning Ziegler-Nichols 2 (ZN 2). Sistem ini menggunakan LabVIEW sebagai perangkat lunak antarmuka serta NI ELVIS II sebagai perangkat keras pengontrol dan akuisisi data. Metode kendali yang digunakan berupa sistem kendali umpan balik dengan keluaran berupa kecepatan motor DC. Hasil penelitian menunjukkan bahwa sistem kendali kecepatan motor DC dengan metode tuning PSO menghasilkan rise time 5 detik dan settling time 7 detik. Metode tuning ZN 2 menghasilkan rise time 8 detik, dan settling time 11 detik. Sementara itu, metode tuning trial and error menghasilkan rise time 7 detik dan settling time 12 detik.  Hasil ini menunjukkan bahwa metode tuning PSO mampu meningkatkan performa kendali kecepatan motor DC dibandingkan metode ZN 2 dan trial and error, dengan respons waktu yang lebih baik.
Feedforward–Feedback Fuzzy-PID Water Level Control using PLC and Node-RED IoT Sunarya, Adhitya Sumardi; Suryatini, Fitria; Nuryanti, Nuryanti; Harist M, Abdur Rohman; Anaisabury, Gailan
Aviation Electronics, Information Technology, Telecommunications, Electricals, and Controls (AVITEC) Vol 7, No 2 (2025): August
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28989/avitec.v7i2.3066

Abstract

Water level control is vital in industrial processes to maintain operational stability and efficiency, especially against varying disturbances like changes in water inflow and outflow. This research proposes a combined feedforward–feedback control system using a Fuzzy-PID algorithm implemented on an Omron CP1H PLC, integrated with an IoT-based Node-RED monitoring interface. The system is designed to improve response accuracy and disturbance recovery in water level control applications. An experimental method was used to evaluate the performance of the proposed control system against conventional single-feedback control under varied disturbance scenarios. The results indicate that the combined control achieved a lower average steady-state error (0.67%) compared to feedback-only control (1.12%), faster recovery time (3 seconds vs. 6.3 seconds), and no overshoot. The integration of flow sensors as feedforward inputs enabled earlier detection and correction of disturbances before they impacted the water level. Additionally, the Node-RED interface allowed real-time monitoring and remote control, enhancing usability and supporting Industry 4.0 standards. While the system demonstrated improved stability and responsiveness, some oscillations remained due to sensor signal noise, suggesting a need for improved filtering techniques. This study contributes a practical and scalable solution for adaptive water level control, combining intelligent control strategies with IoT capabilities. It offers a foundation for future implementations in dynamic industrial environments that demand high reliability and remote accessibility.
Implementation of a Camera-Based Inspection System for Measuring the Diameter of 3D Printed Filaments Made from LDPE Water Bottle Caps Sunarya, Adhitya Sumardi; Candra, Wahyu Adhie; Lestari, Miranti; Taqi, Khoutal
Jurnal Edukasi Elektro Vol. 9 No. 2 (2025): Jurnal Edukasi Elektro Volume 9, No. 2, November 2025
Publisher : DPTE FT UNY

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21831/jee.v9i2.87996

Abstract

Advances in additive manufacturing technology are driving the need for high-quality, affordable, and sustainable filaments. In Indonesia, the demand for filaments and extruders is largely met through imports, prompting researchers to innovate and develop filament extrusion machines, including those at the Politeknik Manufaktur Bandung, which has developed a filament extrusion machine equipped with a camera-based inspection and control system to produce high-quality filaments from LDPE gallon cap waste. This system integrates a digital microscope camera and a microcontroller to monitor the diameter of the extruded filament and correct the diameter by controlling the speed of the pull motor to stabilize the diameter in real-time. Image processing uses a color-based edge detection algorithm, and camera calibration results show a precision of 0,009 mm/pixel. Diameter data is sent to the Arduino Mega, which then uses the L298N driver to control motor speed via the Sliding Mode Control (SMC) method. Test results show that at 15 RPM, the average filament diameter is 1,77 mm with an error of 1,14%, while at 20 RPM it becomes 1,56 mm with a larger error of 10,86%, compared to the standard commercial filament size of 1,75mm. SMC control also demonstrated better performance than PID in terms of system accuracy in reaching the set point. This system could serve as an economic and ecological solution for local recycled filament production, reducing dependence on imported products.