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PENGARUH PROSES QUENCHING DENGAN MEDIA PENDINGIN AIR DAN OLI TERHADAP KEKERASAN BAJA DAN STRUKTUR MIKRO BAJA S45C Anton Tri Wibowo; Achmad Kusairi Samlawi
JTAM ROTARY Vol 2, No 2 (2020): JTAM ROTARY
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/jtam_rotary.v2i2.2410

Abstract

Perlakuan panas merupakan salah satu alternatif untuk meningkatkan kualitas suatu produk baja, pada saat mengoperasikan excavator di pertambangan tidak menutup kemungkinan komponen yang rusak atau aus harus segera diganti karena akan menghambat kinerja alat berat tersebut, tidak jarang akibatnya. untuk ketersediaan spare part original sedikit atau harus dipesan terlebih dahulu, untuk mengatasi lamanya waktu penggantian tentunya pihak perusahaan akan mencari komponen non original yang banyak beredar dipasaran tentunya dari segi kualitas atau waktu pemakaian. menjadi lebih pendek dari komponen aslinya. Untuk meningkatkan kualitas komponen tersebut maka dilakukan proses heat treatment (quenching) untuk meningkatkan kualitas komponen tersebut. Perlakuan panas dilakukan mulai dari memanaskan spesimen hingga suhu yang sesuai divariasikan (800 °C, 850 °C dan 900 °C) kemudian ditahan di dalam oven selama 2 jam dan kemudian didinginkan secara cepat menggunakan air dan minyak, jenis pendinginan ini akan berpengaruh kekerasan dan mikro. Tujuan dari penelitian ini adalah untuk mengetahui pengaruh temperatur quenching dan jenis pendinginan terhadap kekerasan dan mikrostruktur. Heat treatment is an alternative to improve the quality of a steel product, when operating an excavator in mining does not rule out the possibility of damaged or worn components which must be replaced immediately because it will hamper the performance of the heavy equipment, not infrequently due to the availability of spare the original part is a little or must be ordered in advance, to overcome the lengthy replacement time of course the company will look for non-original components that are circulating in the market of course in terms of quality or usage time to be shorter than the original components. To improve the quality of these components, a heat treatment (quenching) process is carried out to improve the quality of the components. Heat treatment carried out starting from heating the specimens to the appropriate temperature varied (800 °C, 850 °C and 900 °C) then held in the oven for 2 hours and then cooled quickly using water and oil, this type of cooling will affect the hardness and microstructure. The purpose of this study was to determine the effect of quenching temperature and type of cooling on hardness and microstructure.
PENGARUH AKTIVASI (KIMIA – FISIKA) PADA ARANG KAYU LABAN TERHADAP EFEKTIVITAS PEMURNIAN BIOGAS & UNJUK KINERJA GENERATOR – SET Hadi Suwarno; Ach. Kusairi Samlawi
JTAM ROTARY Vol 2, No 1 (2020): JTAM ROTARY
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/jtam_rotary.v2i1.2004

Abstract

Penelitian ini bertujuan untuk melihat pengaruh aktivasi (kimia - fisika) pada arang kayu laban terhadap efektivitas pemurnian biogas dan kinerja generator - set. Dalam penelitian ini bahan yang digunakan sebagai media adsorben adalah arang kayu bubuk laban 40-mesh dengan variasi: tidak ada perawatan & aktivasi (kimia - fisika) dalam bentuk arang kayu arang bubuk 40-jala menggunakan NaOH 48% sebagai aktivator untuk 24 jam kemudian dikeringkan menggunakan tungku pada suhu 100 oC selama 1 jam. Setelah itu, arang kering dipanaskan menggunakan tungku pada suhu (550 oC, 650 oC, & 750 oC) selama 1 jam. Pengujian dilakukan dengan menggunakan gas analyzer, tachometer, & infrared thermometer. Hasil pengujian menunjukkan bahwa variasi dengan aktivasi (kimia - fisika) pada 750 oC memberikan pengaruh terbaik terhadap efektivitas pemurnian biogas dengan nilai 21% untuk efektivitas karbon dioksida (CO2) & 42,77% untuk efektivitas metana (CH4), serta kinerja genset menunjukkan stabilitas tegangan yang buruk di mana tegangan tetap stabil tanpa beban tetapi tidak stabil saat diberi beban. This study aims to see the effect of activation (chemical - physics) on laban wood charcoal to the effectiveness of biogas purification and performance of generator - set. In this study the material used as an adsorbent medium is a 40-mesh powdered laban wood charcoal with variation: no treatment & activation (chemical - physics) in the form of a 40-mesh powdered charcoal wood charcoal using NaOH 48% as activator for 24 hours then dried using furnace at 100 oC for 1 hour. After that, the dried charcoal was heated using the furnace at temperature (550 oC, 650 oC, & 750 oC) for 1 hour. The test was performed by using gas analyzer, tachometer, & infrared thermometer. The test results showed that variation with activation (chemical - physics) at 750 oC gave the best influence to the effectiveness of biogas purification with value of 21% for carbon dioxide (CO2) effectiveness & 42,77% for methane (CH4) effectiveness , as well as the performance of  generator set indicates poor voltage stability where the voltage remains stable at no load but unstable when given the load.
ANALISA PATAHAN PLANETARY PINION GEAR TRANSMISI DI UNIT EXCAVATOR PC 300 LC-7 KOMATSU Saharil Saharil; Achmad Kusairi Samlawi
JTAM ROTARY Vol 1, No 1 (2019): JTAM ROTARY
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/jtam_rotary.v1i1.1405

Abstract

Gears are one of the engine components in the transmission system which functions to forward power from the drive shaft to the shaft to be moved. The speed ratio of the driving gear with the gear that is driven depends on the number of gears of each gear. Fault (Fracture) is the separation of a component or material into two or more parts, Ductile and brittle are the relative terms of certain faults, one type or another depending on the situation, the ductile fracture surface has its own characteristic in the macroscopic. The ductile fracture in the specimen leads to a point. The brittle fracture does not have plastic deformation. Decohesive rupture is a fault that occurs due to environmental reactions Autodesk Inventor is software development from its predecessor software in the CAD field, such as AutoCad and Mechanical Desktop. This software is made with various advantages with its predecessor software. The fracture on the planetary pinion gear Transmission in the pc300lc-7 excavator unit occurs because of the severe load that occurs at the operation, based on von misses analysis can be known (15,57 Mpa), principal stress (9,046 Mpa), and von misses stress with moment twisting (3,088 Mpa) is much smaller than the material elasticity limit of 689 MPa so that there is no stress concentration. The mechanism of failure occurs starting from the shock load in the material without any elastic deformation.
PEMANFAATAN BIOGAS YANG TELAH DIMURNIKAN DENGAN MENGGUNAKAN ARANG BAMBU AKTIF SEBAGAI BAHAN BAKAR GENERATOR-SET MOTOR BENSIN Yepta Sintaku Tulus Tu’u; Achmad Kusairi Samlawi
JTAM ROTARY Vol 2, No 2 (2020): JTAM ROTARY
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/jtam_rotary.v2i2.2419

Abstract

Tujuan dari penelitian ini adalah untuk mengetahui kadar CO2 dan CH4 biogas setelah pemurnian menggunakan arang bambu aktif dan untuk mengetahui kinerja Generator-Set menggunakan biogas dengan kandungan CO2 terendah sebagai bahan bakar. Penelitian ini dilakukan di TPA Cahaya Kencana Kecamatan Karang Intan Kabupaten Banjar. Aktivasi yang dilakukan pada penelitian ini adalah aktivasi fisika pada suhu 275ºC, 300ºC dan 325ºC selama 1 jam kemudian direndam dalam larutan NaOH selama satu hari (24 jam). Dari pengujian didapatkan satu sampel arang yang paling baik menyerap CO2, yaitu sampel arang dengan aktivasi fisika-kimia pada suhu 325ºC. The purpose of this study was to determine the levels of CO2 and CH4 biogas after purification using active bamboo charcoal and to find out the performance of the Generator-Set using biogas with the lowest CO2 content as fuel. This research was conducted at the TPA Cahaya Kencana Kecamatan Karang Intan, Kabupaten Banjar. Activation carried out in this study is physics activation at 275ºC, 300ºC and 325ºC for 1 hour and then immersed in NaOH solution for one day (24 hours). From the tests obtained one charcoal sample that best absorbs CO2, namely charcoal samples with physico-chemical activation at 325ºC.
PENGARUH ORIENTASI SERAT PADA KOMPOSIT KAIN POLYPROPYLINE Muhammad Ariyansah; Achmad Kusairi Samlawi
JTAM ROTARY Vol 1, No 1 (2019): JTAM ROTARY
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/jtam_rotary.v1i1.1399

Abstract

The purpose of this research is to know the effect of fiber orientation variation on tensile strength and impact strength on polypropyline fabric composite. In this study the reinforcing materials used were polypropyline fabrics with variations of fiber orientation 0º:-45º:0 ; 0:45º:0º ; and 0º:90:0º using unsaturated polyester resin 108 as the matrix. Preparation by hand lay up, impact testing conducted with reference standard ASTM D5942-96 and tensile testing conducted with reference ASTM D638-03 standard. The test results showed that the variation with 0°:90°:0° orientation gave the best effect to the impact test and tensile test with the impact price of 128,66 Joule / cm² and tensile strength of 98,49 MPa. Keywords: Polypropyline, Composite, Impact Strength, Tensile Strength
ANALISIS PENGARUH LEBAR CELAH UDARA PADA CHANNEL OUTLET TERHADAP KONDISI RUANGAN DAN DAYA LISTRIK DENGAN MEMANFAATKAN PANEL SURYA Antan Noraidi Maulana; Achmad Kusairi Samlawi; Muhammad Rijali
Scientific Journal of Mechanical Engineering Kinematika Vol 3 No 1 (2018): SJME Kinematika Juni 2018
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (777.42 KB) | DOI: 10.20527/sjmekinematika.v3i1.3

Abstract

Only a Part of the energy of sunlight is absorbed by solar panels during the day will be converted into electrical energy, the rest will be converted into thermal energy that conducted to the solar panel surface with high surface temperatures. High temperatures on the surface of solar panels can be combined as a trombe wall to produce a temperature gradient in the channel outlets or vents. The produced gradient temperature will create air flow velocity in the chamber and will increase due to the difference in density gradient. So heat in the room will be pushed out. This study will vary, the air gap width 3 cm, 4.5 cm and 6 cm by comparing the indoor temperature, humidity and electric power by using solar panels and without 450 tilted solar panel facing north. Room dimensions are 0.5x0.5x0.5 m, with solar panels 150x180x18 mm dimensions. Collecting data every 10 minutes from 07:00 until 19:00. The sensor used is LM35, DHT11, Voltage Sensor, and ACS712. Air condition obtained will be compared with the standard of comfort of air in the tropical building. Results obtained from the research is a widening gap Outlet Channel or ventilation in the room conditions will increase the temperature, the humidity, increase power and decrease the comfort in the room. Otherwise the narrow width of the gap or ventilation Outlet Channel it will lower the temperature, increase humidity, lower power and increased comfort in the room.
ANALISA MENINGKATNYA PEMAKAIAN OLI PADA ENGINE C7 EXCAVATOR 320D CATERPILLAR MENGGUNAKAN 8 STEP TROUBLESHOOTING (STUDI KASUS PT. KASONGAN BUMI KENCANA) Lintar Hariyandi; Qomariyatus Sholehah; Achmad Kusairi Samlawi
Scientific Journal of Mechanical Engineering Kinematika Vol 2 No 2 (2017): SJME Kinematika Juni 2017
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (260.064 KB) | DOI: 10.20527/sjmekinematika.v2i2.37

Abstract

Excavator 320D using C7 engine. Based on the problems that have occurred in the engine C7 in one company that is engaged in coal mining in which the number of engine problems that occur due to frequent loss of oil or increased oil consumption in the engine (High Oil Consumption), Using 8 Step troubleshooting with the goal knowing the cause of increased use of oil in the Engine C7 Caterpillar 320D Excavator and, Knowing the impact of rising oil consumption of the engine components Caterpillar 320D Excavator C7, and Knowing the cost of losses due to increased oil consumption in the Engine C7 Caterpillar 320D Excavator. After analysis 8 step troubleshooting is known to cause increased oil consumption is excessive because of the use of air cleaner is not in accordance with the OMM (Operational Manual Maintenance applicable, the impact of increased oil consumption which These conditions lead to premature wear on the components and the cost of repair to the engine that experienced high oil consumption amounted Rp.309.056.768
PERANCANGAN PROTOTYPE ALAT PENGURANG KADAR AIR PADA MADU KAPASITAS 5 LITER Achmad Kusairi Samlawi; Wahyu Slamet Pamungkas
Scientific Journal of Mechanical Engineering Kinematika Vol 4 No 1 (2019): SJME Kinematika Juni 2019
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (762.802 KB) | DOI: 10.20527/sjmekinematika.v4i1.51

Abstract

The quality of Honey must meet the requirements set by the Indonesian National Standard (SNI) in 2004. In the standard set, the enzyme diastase function is at least 3 DN, hydroxymethylfurfural (HMF) maximum 50 mg / kg, maximum air content is 22% b / b, sugar reducing at least 65% b / b,asucrose maximum 5% b / b, acidity maximum 50 milliecivalents / kg, solids not up to maximum 0.50% b / b, maximumAash content 0.50% b / b (BSN), 2004) To meetAthese standards designedAa tool that willAreduce the air content in honey without damaging it as it is vaccinated at -70 -70 bar with temperatures below 40 ° C. With the results of the balance shows: (1) electric motor with power ¼ HP with 1400 rpm rotation. (2) V-belt transmission with large outside pulley dimensions = 231.3 mm, small outer plley = 104 mm. Using a v-belt with no. 44 in / 1118 mm. Horizontal shaft with dimensions of large pulley shaft diameter = 18 mm and small pulley shaft diameter = 15 mm. (3) Using a gearbox damper with a ratio of 1:40. (4) Stirrer shaft with 304 grade stainless steel material with a length of 975 mm and a shaft diameter of 40 mm. (5) Stirrer impeller with six blade impeller type with dimensions of diameter 1667, mm and thickness of 3 mm. (6) Vessels with cylindrical types and having a thickness of 2.5 mm, a diameter of 500 mm and a length of 500 mm. With an ellipsoid head type with dimensions of 520 mm in diameter, 125 mm in height and 2.5 mm in thickness. (7) Frame with a profile of mild steel profile dimension dimensions of 40 mm x 40 mm x 2.5 mm.
PENGARUH UKURAN PASIR TERHADAP KINERJA BOILER UNIT 1 PLTU PULANG PISAU Karno Karno; Achmad Kusairi Samlawi
Scientific Journal of Mechanical Engineering Kinematika Vol 4 No 2 (2019): SJME Kinematika Desember 2019
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (605.755 KB) | DOI: 10.20527/sjmekinematika.v4i2.117

Abstract

The use of sand in the cfb boiler function as a coal burner which enters the combustion chamber. Sand in the combustion chamber is lined up and coal enters the combustion chamber. With the entry of coal into the furnace fluidization occurs, where the heat in the sand burns coal that hovers, so that the heat that arises is used to heat the water in the boiler tubes. The remaining coal combustion (ash) wil float/fly inhaled by IDF air. Sand movement is expeted to only always bubbling up ang down in the furnace area only so that complete combustion occurs and the boiler is reliable. Because the bubbling is influenced by air pressure, coal quality, which can cause friction between material (sand and coal) and refractory giving rise to abrasives on refractory. If refractory is abrasive it can cause abrasive on the tube water wall boilers, tube cyclones so that boiler performance will decrease.The use of sand that is not clear is one of the causes of refractory damage in cfb type boilers. So that the cfb boiler remains reliable, the use of sand must be in accordance with the type and size according to the particular boiler.
EFEKTIVITAS PENGGUNAAN ARANG TEMPURUNG KELAPA, ARANG AMERIKA, ARANG KAYU LABAN DAN ARANG KAYU GALAM TERHADAP PEMURNIAN BIOGAS Achmad Kusairi Samlawi; Hasan Sajali
Scientific Journal of Mechanical Engineering Kinematika Vol 6 No 2 (2021): SJME Kinematika Desember 2021
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v6i2.200

Abstract

One of the problems contained in biogas is carbon dioxide that can reduce the burning calorific value of biogas. It is necessary to purify. This research aims to reduce the levels of carbon dioxide in the biogas. This research was conduct with passing biogas from sanitary landfills to biogas purification insulators containing charcoal adsorption media. After the adsorption process, the biogas is continued and collected in the tube until the pressure reaches 2 bar and then tested the carbon dioxide level bypassing biogas to the chamber for carbon dioxide reading using CO2 analyzer. The result of reduction of carbon dioxide from biogas testing without purification was 13955,03 ppm and after purified by coconut shell charcoal decreased to 8713,78 ppm with effectivity purification equal to 37,56% and density of 0,688 gr/cm3, with American Charcoal decreased to 7399,41 ppm with the effectiveness of purification by 46.98% and density of 0,817 gr/cm3, with laban wood charcoal decreased to 11310.07 ppm with the effectiveness of purification of 18.95% and density of 0,448 gr/cm3 and with Glam wood charcoal decreased to 12867.84 ppm with the effectiveness of purification of 7.79% and density of 0,446 gr/cm3. So that the effectiveness of purification of the highest biogas is by using American Charcoal with the absorption of 46,98% and has the highest density value of 0,817 gr/cm3, for the magnitude value of charcoal density is directly proportional to the magnitude absorption of carbon dioxide and also related with the magnitude surface area, where the higher the surface area then, the greater the adsorption capacity to carbon dioxide.