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All Journal Transmisi Rekayasa Mesin Journal of Mechanical Engineering Science and Technology G-Tech : Jurnal Teknologi Terapan Jurnal Pengabdian, Pendidikan dan Teknologi Jurnal Graha Pengabdian
Pradana, Yanuar Rohmat Aji
Universitas Negeri Malang
Automotive Engineering Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Education Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Other

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Journal : Journal of Mechanical Engineering Science and Technology

 1 
Study on The Thermal Distortion, Hardness and Microstructure of St 37 Steel Plate Joined Using FCAW Maijuansyah Maijuansyah; Yanuar Rohmat Aji Pradana; Gaguk Jatisukamto; Solichin Solichin
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 3, No 1 (2019)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1033.162 KB) | DOI: 10.17977/um016v3i12019p018

Abstract

This study sets out to investigate the distortion angle, microstructure, and hardness of St 37 steel plate weld joint produced by FCAW using the welding current of 80, 110, and 140 A. By using flat position, CO2 and E71T-1 wire were utilized as a shielding gas and electrode filler, respectively. The distortion angle measurement was done on 3 different locations of the welded sample perpendicular to weld direction by using bevel protractor. The micro Vickers tests were then applied gradually at the cross-sectional surface with a distance of 0, 5, 10 and 15 mm from weld centreline using the load of 300 g for indentation time of 15 s. A series of microstructural observations were subsequently directed on cross-sectional weld joint regions including base metal, heat-affected zone (HAZ) and weld metal to investigate the microstructural transformation. From the results, it can be observed that increasing welding current can reduce the hardness at all indentation regions as well as inducing a higher level of thermal distortion occurred on a weld joint, especially at HAZ. The microstructural transformation was also observed at sample welded using various welding current. Both heat input and cooling rate subjected to the welded sample played an important role to characterize their properties.
Effect of Homogenization Pressure on Bacterial Cellulose Membrane Characteristic Made from Pineapple Peel Waste Muhamad Muhajir; Heru Suryanto; Yanuar Rohmat Aji Pradana; Uun Yanuhar
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 6, No 1 (2022)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v6i12022p034

Abstract

Many studies were conducted to maintain the environment by reducing the waste, especially pineapple peel waste. This study aims to explore the effect of various pressure of the homogenization process on bacterial cellulose membrane surface morphology and structure produced using extract of pineapple peel waste. The methods include the preparation of pellicle samples from the product of the fermentation process of Acetobacter xylinum using a medium from the extract of pineapple peel waste. Bacterial cellulose pellicles were crushed using a blender. Mashed bacterial cellulose pellicle then homogenized in High-Pressure Homogenizer with pressure variation of  0 bar, 150 bar, 300 bar, 450 bar, dan 600 bar then cast into a mold. The bacterial cellulose solutions were dried in an oven at 60°C for 8 hours. The dried bacterial cellulose membrane was analyzed using XRD for the structure and SEM analysis for the morphology. The results indicate that the crystalline properties of BCM were shifted after being treated by various pressure processing in a High-Pressure Homogenizer. It was found that the High-Pressure Homogenizer with higher pressure reduced the peak intensity, decreased crystalline index from 87% to 70%, and decreased the degree of crystalline from 88% to 77%  without changing the cellulose structure. The higher pressure of the homogenization process causes the porosity of the membrane to be decreased.
The Effect of Cutting Speed of Nitrogen Laser Cutting on the Surface Texture of SUS 304 Plate Pradana, Yanuar Rohmat Aji; Afrianto, Raka; Rahman, Chandra Hairat Abdul; Andoko, Andoko
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 7, No 1 (2023)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v7i12023p066

Abstract

The focus of today’s machining industry is on how to maintain high productivity and low cost achieved by high tool life during the operation. Laser cutting is considered the right solution because it offers cutting speeds of up to 170000 mm/min through a non-contact process regardless of the workpiece material hardness. The aim of this study is to analyze the effect of cutting speed on the surface texture aspects namely surface roughness, kerf shape, and dross height on the stainless steel 304 plate after laser cutting. The nitrogen laser was utilized with the cutting speed of 400, 1700, and 2000 mm /min and the average roughness (Ra) was then measured using a surface roughness tester. On the other hand, the top, middle, and bottom area of the kerf surface as well as the dross height were analyzed by scanning electron microscopy (SEM). The highest Ra value was resulted at cutting speed of 2000 mm/min with 2.965 ± 0.05 μm while the lowest was at 1400 mm/min with 2.522 ± 0.16 μm. In parallel, the Ra was found to be higher when subjected gradually from the top to bottom zone. The kerf surface also proved that the top zone is dominated by the cutting zone, while the middle and bottom zone are characterized by the transition and deformation zone respectively. The width between kerf lines increased when the higher cutting speed was performed. Additionally, the larger dross height was found at the cutting speed of 1400 mm/min with 32.75 ± 5.21 μm and then degraded gradually at the higher cutting speed. The heat input and laser capability in exposing the material thickness are responsible for determining the corresponding surface texture aspects.
Design of Shielded Metal Arc Welding Parameters For Optimum Tensile Strength Using Taguchi Method Setiawan, Moh. Dedy Indra; Pradana, Yanuar Rohmat Aji; Suprayitno, Suprayitno
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 5, No 2 (2021)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v5i12021p073

Abstract

Shielded Metal Arc Welding (SMAW), an arc welding process, is widely used in applications. In practice, SMAW is widely applied to the welding process on hollow square pipe. Performance expected from this welding is the tensile strength of weld joint. The tensile strength is influenced by parameters process which have possibility for an optimization process to become ‘robust’. Robust is a design which less sensitive to the effect of uncertain quantities or noise factors. Taguchi method is the most efficient optimization method which accommodates the noise factors effect and requires less experiment. This study is focusing on optimizing the welding process on hollow square pipe. Parameters process such as welding current (I), electrode angle (θ), root gap (d) and electrode type (E) are adopted as parameters design. Taguchi method are chosen as a strategy and L9 fractional orthogonal array are chosen as the design experiment, which only 9 experiment samples needed from 81 experiments that should have been carried out for full factorial design. The objectivity is to maximize the tensile strength of weld joint. Three replications of L9 fractional orthogonal array Taguchi had been performed to generate the tensile strength and estimates the fluctuation of the output caused by noise factors. This study found that the welding current of 100A (I), electrode angle (θ) of 90°, root gap (d) of 2 mm, and electrode type (E) of E7018 produce the optimum results. Tensile strength improved from this robust parameter design is about 98.39 MPa based on initial parameter design.
Co-Authors Afrianto, Raka Aminnudin, Aminnudin Andita N.F. Ganda Andoko Andoko Andoko Andoko, Andoko Arbianto, Ferian Rizki Gaguk Jatisukamto Hangga Wicaksono Heru Suryanto Ichlasul Insani Jang, Jason Shian-Ching Jang, Jason Shian-Ching Maijuansyah Maijuansyah Mochammad Arief Susetyo Muhamad Muhajir Muhammad Fakhruddin Muzaki, Mochamad Nurlia Pramita Sari Rahman, Chandra Hairat Abdul Redyarsa Dharma Bintara Setiawan, Moh. Dedy Indra Setyabudi, Sofyan Arief Setyabudi, Sofyan Arief Solichin Solichin Suprayitno Suprayitno Yanuhar, Uun