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All Journal TEKNIK Teknika: Jurnal Sains dan Teknologi Prosiding Semnastek Jurnal Ilmiah Teknik Mesin Jurnal Teknik Mesin Spektra: Jurnal Fisika dan Aplikasinya Jurnal Teknik Mesin Jurnal Abdi: Media Pengabdian Kepada Masyarakat International Journal of Industrial Optimization (IJIO) Teknomekanik METAL : Jurnal Sistem Mekanik dan Termal Prosiding Seminar Nasional Teknik UISU (SEMNASTEK)
Adjar Pratoto, Adjar
Universitas Andalas
Aerospace Engineering Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Decision Sciences, Operations Research & Management Education Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Materials Science & Nanotechnology Mechanical Engineering Physics Social Sciences Other

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The Effect of Tilt Angle of Axial Fan Blades on Air Flow Distribution in the Cabinet Dryer: Simulation Study Using Computational Fluid Dynamics Saputra, Agus Dian; Pratoto, Adjar; Gusriwandi, Gusriwandi; Suprianto, Joko
Teknomekanik Vol. 4 No. 1 (2021): Regular Issue
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (681.652 KB) | DOI: 10.24036/teknomekanik.v4i1.8772

Abstract

The application of tray dryer is widely used for various commodity dryers due to its simple construction. However, one of the drawbacks of tray dryer is the uneven airflow distribution in the drying chamber which results in the drying rate in the tray position being unequal. As a result, the degree of dryness of the product also varies. This study investigated the effect of fan blade angle on airflow distribution in the dryer cabin through numerical simulations. The axial fan diameter was 350 mm with a thickness of 20 mm. The variations of axial fan blades used were 10o, 20o, 30o and 45o. The number of blades used was 4, and the allowable airflow limit was 2 m x 1 m x 1 m, with an axial fan rotation of 500rpm. Based on the simulation results, the 45o fan angle had good air distribution results compared to the 10o, 20o, and 30o fan angles. Likewise, the distribution of air produced by the fan was evenly distributed, because the greater the angle of the fan used for the dryer, the better the results would be obtained.
Exergy Analysis of Power Plants That Utilize Waste Heat from Cement Plants in West Sumatera Heroza, Nadry; Pratoto, Adjar
Jurnal Teknik Mesin (Journal Of Mechanical Engineering) Vol 14, No 1 (2025)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/jtm.v14i1.15307

Abstract

Exergy analysis of power plants that utilize exhaust heat at Cemen plant was carried out to identify the reliability of the generator as a whole system or for each component that could be used as a basis for optimizing the utilization of exhaust heat and optimizing the operation of the generator to make it more efficient with increasing usage life. The exergy flow and efficiency are calculated for each component, and the data is then used to calculate how much exergy is destroyed in each component. Calculations are also carried out on the system at the time of commissioning in order to get how much the exergy efficiency has changed since the system was operational. The components of this plant include an SP boiler, AQC boiler, turbine, condenser, condensate pump, Flasher, boiler feed pump, and economist. AQC boiler is the component with the highest exergy value that is destroyed, which is 4405.34 kW or 32.98% of the total exergy destroyed in the system. The condensate pump is the component that has the smallest destroyed exergy value of 18.94 kW (0.14%). The system efficiency in January 2012 was 62.60% and decreased in December 2019 to 53.04%, where the overall system exergy efficiency decreased by 9.56% within 7 years of operation.
Development of an energy management system for palm oil refinery facilities: implementing a systems approach Febrian, Febrian; Pratoto, Adjar
International Journal of Industrial Optimization Vol. 6 No. 2 (2025)
Publisher : Universitas Ahmad Dahlan

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Abstract

This study aims to develop a proactive Energy Management System (EnMS) for a palm oil refinery using a comprehensive systems-based approach implemented carefully during the plant design phase. Unlike conventional methods that rely mainly on historical operational data, this research deliberately utilizes engineering design specifications together with simulation modeling to estimate accurate energy consumption baselines and formulate an ISO 50001-compliant EnMS. A regression-based analysis is systematically applied to define reliable Energy Performance Indicators (EnPIs), using production volume and running hours as key variables influencing overall energy utilization. The resulting analytical model estimates a Specific Energy Consumption (SEC) of 2.168 MWh/MT—significantly higher than the 0.45 MWh/MT BAT benchmark—primarily due to assumptions of full-capacity, simultaneous operation under conservative conditions. To support continuous energy performance improvement, the system incorporates PDCA-based review mechanisms and establishes progressive energy-saving targets: an initial 10% reduction, followed by 1–2% annual incremental improvements. Validation through structured feedback sessions from plant management confirmed the system's strong alignment with operational needs, feasibility within industrial contexts, and readiness for phased implementation. Ultimately, this study contributes a novel, simulation-based framework for integrating EnMS during the design stage, offering a scalable and adaptable model for energy-intensive industries that aim to enhance efficiency and achieve long-term sustainability from the outset.
Penurunan Konsumsi Energi Spesifik (KES) pada Pabrik Semen melalui FMEA dan Manajemen Energi Pratoto, Adjar; Muchtar, Ridwan
Jurnal Ilmiah Teknik Mesin FEMA Vol. 3 No. 1 (2025)
Publisher : FT UNILA

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Abstract

Industri semen termasuk salah satu industri intensif energi dengan biaya energi yang mencapai 35% - 50% dari total biaya produksi. Sumber energi utama pada pabrik semen adalah batu bara dan listrik. Kinerja penggunaan energi dapat dilihat dari konsumsi energi spesifik (KES) dari pabrik yang bersangkutan. Pada makalah ini dibahas kemungkinan penurunan KES di sebuah unit produksi semen dengan kapasitas 7800 ton per hari. Pabrik ini beroperasi dengan menggunakan proses kering dengan sebuah kalsiner dan siklon preheater 4 tingkat. Kajian dititikberatkan pada tiga lini proses, yaitu proses raw mill, proses kiln & coal mill, dan proses finish mill. Hasil audit energi menunjukkan bahwa kinerja pada lini proses raw mill masih mendekati harga desain. Sedangkan untuk lini proses kiln & coal mill dan lini proses finish mill, kinerjanya berada di bawah harga desain. Metoda Failure Mode Effect Analysis (FMEA) digunakan untuk menganalisis penyebab tingginya nilai KES dari setiap rangkaian proses. Berdasarkan hasil dari FMEA, rekomendasi diberikan untuk menurunkan KES dan potensi penurunan KES diperkirakan mencapai 14,93 kWh/ton semen.
TRANSFORMASI GENERASI MUDA SAWAH LADANG MELALUI INOVASI TEKNOLOGI AIR BERSIH DAN PEMBIBITAN IKAN DI NAGARI MAGEK, SUMATERA BARAT Saputro, Dendi Adi; Haris, Sabri; Ridwan, Ridwan; Satria, Eka; Havendry, Adly; Pratoto, Adjar; Dahlan, Hendery; Augia, Trisfa
Jurnal ABDI: Media Pengabdian Kepada Masyarakat Vol. 11 No. 2 (2026): JURNAL ABDI : Media Pengabdian Kepada masyarakat
Publisher : Universitas Negeri Surabaya

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Abstract

Nagari Magek, located in Kamang Magek District, Agam Regency, West Sumatra, faces serious problems related to clean water quality due to the high iron, manganese, and sulfur content. Although a solar-powered borehole system has been built to meet the water needs of 300 households, the water produced is still unfit for consumption. It impacts the decline of fish breeding businesses, one of the essential local traditions in Nagari Magek. To overcome this problem, community service activities aim to design effective clean water treatment technology and assist in fish nurseries and farming. The design process of the multi-level water filter has been carried out as a solution to improve water quality by introducing aeration-sedimentation-filtration technology and the Recirculating Aquaculture System (RAS) system. In addition, the fish nursery business in Nagari Magek is supported by modern pond management training and the empowerment of the younger generation for sustainable management.
Co-Authors Abral, Hairul Akio Kodama Andoni Prayogi Anwar Kasim Augia, Trisfa Een Tonadi Eka Satria, Eka Fachry Abda El Rahman Gusriwandi Gusriwandi Haris, Sabri Havendry, Adly Hendery Dahlan, Hendery Heroza, Nadry Ismet Hari Mulyadi Jatmiko Edi Siswanto Jody Yudha Pratama MARIA BINTANG Melbi Mahardika Mochamad Asrofi Muchtar, Ridwan Muhammad Fadhil Rahman Muktar, Ridwan Nadry Heroza Nanda, Is Prima Ridwan, Ridwan Saputra M, Dendi Adi Saputra, Agus Dian Saputro, Dendi Adi Wulan Herma Sari