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Studi Eksperimental Sambungan Butt Joint Dengan Metode Friction Stir Welding Menggunakan Material Nylon 6 Poliamida (PA) Sihotang, Samsul Bahri; Arief, Dodi Sofyan; Dalil, M.
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 6 (2019): Edisi 2 Juli s/d Desember 2019
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Friction Stir Welding (FSW) or often called friction welding is one of the mechanical welding methods using friction between the surface of the tool and the surface of the material so that friction occurs and causes heat on the surface of the material for the welding connection process. The friction surface impacts translational motion caused by the rotational pressure of the tool and axial force (forging) to push the friction surface. Retrieval data that will be varied on translational motion speed starting from 12.5 mm / minute, 20 mm / minute and 25 mm / minute. In this study the shape and dimensions of the material used were 100 mm long, 50 mm wide with a thickness of 5 mm while the types of tools used in this study used a type of cylinder with dimensions of 6 mm pin, 25 mm shoulder and 50 mm tool length. In this study the data collection process uses thermal devices and jigs. Where the function of this thermal heater is to lift the temperature of the material that is in accordance with what is needed (melting point). And the function of this jig is to grip or clamp the material on the position of the horizontal milling machine. The purpose of this study was to study the method of pulling welding friction using the Friction Stir Welding (FSW) method on nylon 6 material using the ASTMD-638-IV standard.Keywords : Stir friction welding, weld surface, friction weld, polyamide polymer.
Studi Karakteristik Mekanik Dan Struktur Mikro Coran Aluminium Minuman Kaleng Latif Kuncoro Wasmi Apris; Dedy Masnur; M Dalil
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 3, No 2 (2016): Wisuda Oktober Tahun 2016
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Scrap aluminum cans recycle processing through metal casting is a way to improve the economic value. Yet, this process could not instantly be carried out to produce parts without knowing the chararacteristics of mechanical and microstructure. This study investigates those characteristics in three different pour temperatures, 650°C, 700°C, and 750°C respectively and three die temperatures, 100°C, 200°C, and 300°C. The result showed that the hardness number of aluminum cast was decreased as well as increasing of pours and die temperatures. The highest hardness number was 67.615 VHN at 650°C pour temperature, but the lowest one was 58.327 VHN at 750°C pour temperature. The highest hardness number was 77.871 VHN at 100°C die temperature, but the lowest was 61.479 VHN at 300°C die temperature. Tensile strength values were increased at a pour temperature of 650°C to 700°C and decreased at pour temperature of 750°C. The highest tensile strength was 174.183 MPa at 700°C pour temperature and the lowest tensile strength was 110.900 MPa at 750°C pour temperature. The tensile strength was decreased as well as increasing of die temperature. The highest tensile strength was 177.473 MPa at 100°C die temperature and the lowest tensile strength was 108.317 MPa at 300°C die temperature. The microstructure results showed that at650°C pour temperature and 100°C die temperature with more thick flake lines (Mg) than thin flake lines (Mg). The 700°C pour temperature and 200°C die temperature had with more dominant thick flake lines (Mg) than thin flake lines (Mg). The 750°C pour temperature and 300°C die temperature had with more dominant thin flake lines (Mg) than thick flake lines (Mg).Keywords: Hardness, Tensile Strength, pour temperatures, die temperatures, microstructure
Kaji Eksperimental Variasi Temperatur Dan Putaran Pada Pengelasan Friction Stir Welding Menggunakan Material Polypropilene (PP) Mhd Irvan Irwana; Dodi Sofyan Arief; M. Dalil
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 6 (2019): Edisi 2 Juli s/d Desember 2019
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Welding according to DIN (Deutsche Industrie Norman) is a metallurgical bonding on the connection is done in the melting or liquid state. In other words, the welding is the joining of two pieces of metal into one doneby way of heating or melting, where both ends of the object that will be spliced with eyes melt made the pin on the tool or the heat gained from the pins on the rounds a specified rpm. each specimen, material AISI 4140 steel is used with a diameter of 6 mm pin welding position horizontally (flat), the used temperature 70 ° c, 75 ° c, 80 °c, and a round of rpm used 400 rpm, 500 rpm, 700 rpm, in the execution of welding the welding method using FSW (Friction Stir Welding). Then pull the values taken on the area of welding. From the results of the research of pull, the value of the temperature of 75 ° c with round 700 rpm higher tensile strength of temperature of 70 ° cand 80 ° c.Keyword : Temperature, Rpm Spin, Friction Stir Welding, Welding, Surface Polypropilene.
Pengaruh Temperatur Padapenyambungan Material Polyethylene (PE) Menggunakan Metode Friction Stir Welding Anjananda Vitodi; Dodi Sofyan Arief; M. Dalil
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 6 (2019): Edisi 2 Juli s/d Desember 2019
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Friction Stir Welding (FSW) is a welding process that is promoted with little cost and good connection quality. That is because it does not need filler metal and can eliminate or minimize the number of cracks and porosity defects. The FSW principle uses tools that rotate and move across so that the material occurs forging at the center of the weld and finally melts. The FSW welding process variables are tool parameters and welding parameters. Welding parameters include rotational speed, tool slope, travel speed, shoulder penetration, probe penetration, probe shape and dimensions, shoulder shape and dimensions, material tools, and others. In this study, the effect of temperature variation of heating elements used in welding polyethylene (PE) material on tensile strength by tensile test is examined. From the tensile test data, it is found that the higher the temperature of the heating element during the FSW process, the feeding translation tool will increase and the tensile strength of the FSW joint results will also increase and vice versa. The lowest tensile strength occurs at temperatures of 0 ° C (without preheating) and 100 ° C (using preheating), namely 4.465 MPa and 14.25 MPa. The highest tensile strength occurs at heating element temperature of 140 ° C which is 24.71 MPa while the tensile strength of polyethlyene material without FSW connection is 29 MPa.Keyword : friction stir welding, feed rate, polyethylene, the tensile strength of welded joints.
Pengaruh Pembengkokan Terhadap Kekuatan Baja Sruktur Tulangan Beton Di Lingkungan Air Gambut Kana Sabatul Ikhwan; M Dalil
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 2, No 2 (2015): Wisuda Oktober Tahun 2015
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Concrete reinforcement steel bar when it began ordering from manufacturers and further functionalized into the building structure experience bending process to ease the transportation activity or while loading and unloading is not willful bent. Environmental conditions also affect the physical and mechanical condition of the reinforcement steel bar. From the many environmental conditions of corrosion, the selected scope is the peat water as a characteristic geographical conditions in Riau Province. The research methodology is testing experimentally. Concrete reinforcement steel bar is bent on angle (α) 20o, 40o, 60o, 80o, 100o, 120o, 140o, 160o, and 180o. There are two groupings of each bending specimens, they are soaked in the peat water and not soaked in the peat water. Then the specimens is straightened for tensile testing. The average tensile strength and ductility of reinforcing steel bar increase varies depending on the bending angle when compared to normal reinforcement steel bar. The percentage of elongation decreased due to the bending depends of bending angle. Meanwhile, due to bending and soaked in the peat water, the tensile strength was increased but not exceeding the sample group were not soaked and the value of elongation decreased lower than the reinforcing steel bar that is not soaked.Keywords: Bending, Steel bar, Peat Water, Strength
Calibration Of Vickers Hardness Test PT.Tenaris Seamless Pipe Indonesia Jaya Cilegon Using Standar Blok Dodi Sofyan Arief; Muftil Badri; M. Dalil; Agus Reforiandi; Agus Surya Permana
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 3 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (492.706 KB) | DOI: 10.36842/jomase.v64i3.203

Abstract

A calibration is an activity to determine the conventional validity of the appointment value of measuring instruments and measuring materials by comparing them to standard measurements that are traceable to national and international standards for measurement units and or international and certified reference materials. The calibration is generally a process of adjusting the output or indication of a measurement device to match the magnitude of the standard used in certain accuracy. The purpose of this paper is to find out the vickers hardness test calibration whether the machine running normally or there is a problem with the device. A case study was conducted in PT. Tenaris SPIJ, Cilegon, Indonesia. A vickers hardness testing in the case study has its own reference standard, namely ISO 6507-2: 2018 Metal material - Hardness Test Verification and Calibration of the test machine. The vickers hardness test equipment is a machine to conduct tests using a diamond pyramid with a plane angle of 136°, by means of an emphasis by an indentor that results in a trace or indentation on the surface of the test object. The vickers hardness testing is abbreviated as HV or HVN and also known as Diamond Pyramid Hardness Test (DPH). Result of calibration in the case study was found the repeatability value on vickers hardness testing machine of 32 HV 10 and the error value of ±3%.
Making roundness measurement applications and control systems on the Roundness Tester Machine Dodi Sofyan Arief; Eko Jadmiko; Adhy Prayitno; Muftil Badri; M. Dalil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 63 No 3 (2019): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (671.689 KB) | DOI: 10.36842/jomase.v63i3.141

Abstract

Dial indicator is a comparison device usually used in industrial activities, especially in production. To make measurements at this time must be supported by technology that can facilitate operators when using it and when analyzing measurement results. Involving the programme and microcontroller are a solution to developing in roundness measurement, and then the results can be more accurate or thorough between the readable values read from the measuring instrument with the actual value of varying the amount of data. Roundness application is a program that can input measurement data automatically and can do calculations directly. Then, it can display a reference circle, a table that calculates the values of X, Y, R, X’, Y’, R’, Roundness Deviation, Run out Concentricity or a shift in the center point and also the center point shift or Theta. In measuring roundness, the test object is used the Standard Mandrel which has been certified by PT. Global Quality Indonesia, by determining three points or positions, namely in the first position the amount of data is 180, in the second position the amount of data is 90 and in the third position, the amount of data is 60 with a rotating speed of 15 mm/s. The results of the reference circle can be seen in each calculation in each position, in the second position the roundness deviation values are approaching of the Mandrel.
Control of Automatic Beverage Bottle Filling Process Using P and Team Viewer IoT Imnadir Imnadir; Abdul Khair Junaidi; M. Dalil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 2 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (999.231 KB) | DOI: 10.36842/jomase.v66i2.309

Abstract

The development of an on-line process control system in the Industry is a major requirement in the context of the efficiency of machines and improving the quality of production during the Covid-19 period. As well as in the learning system and practicum students are required to be able to study independently, and lecturers must be able to develop themselves in on-line learning methods. The on-line learning process is not just to transfer learning modules to students, but must be able to guide students in an unlimited time, whenever students need an explanation of the material provided. TeamViewer is an application that provides a solution that is used to remotely control another PC or laptop. By knowing the ID and password are provided by TeamViewer on the PC that want to remote. Then, it just entered the TeamViewer application installed on the PC. The use of this team viewer was tested against the control of the beverage bottle filling process. The result is that by using Android the process of controlling beverage bottle filling. It turns out that, it can be operated to fill beverage bottles for different size, namely by setting the data delay on the program 3.2 seconds for the 120 ml bottle size, 4.0 seconds for the 200 ml bottle size, and 5.0 seconds for the bottle size of 300 ml.
The Effect of Short and Long Fiber on Impact Strength in High Density Polyethylene-Fiberglass Composite Elgi Oki Andeska; M Dalil; Dodi Sofyan Arief
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 3 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v66i3.315

Abstract

This study aims to investigate the HDPE (High Density Polyethylene) reinforced with fiberglass to increase strength and toughness into a composite that has the potential to replace ABS (Acronitrile Butadiene Styrene). The composites were made with variations in composition based on volume fraction. The HDPE as matrix and fiberglass as reinforcement through the mixing method, molded in a heating machine (T=140°C), pressed with a pressing time of ±45 minutes. Then, the specimens were cut according to ASTM D6110 standard, and the Charpy impact test was performed. The impact of long fiber for the HDPE composition of 70%vol and fiberglass 30%vol, the average impact strength was 176.838 Joule/mm². The long fiber for the HDPE composition of 80%vol and fiberglass of 20%vol, the average impact strength was 208.08 Joule/mm². The impact of short fiber for HDPE composition of 70%vol and fiberglass of 30%vol, the average impact strength was 72.858 Joule/mm². The short fiber for HDPE composition 80%vol and fiberglass of 20%vol, the average impact strength was 33.394 Joule/mm². Based on research of ABS mixture at 40%/60%vol mixture variation, the average impact strength was 24.8 Joule/mm2 and the 20%/80%vol mixture variation, the impact strength was 18 Joule/mm². In conclusion, the impact strength of the ABS was lower than the HDPE-Fiberglass composite. Therefore, the HDPE-Fiberglass composite can be used as a substitute for ABS for car bumpers.
Placement Sensor Modification of Photo Interrupter and ATDC Sensor on the Minolta Bizhub-421 Photocopy Machine Imnadir Imnadir; Rudi Z.A; Abdul Khair Junaidi; M Dalil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 67 No 2 (2023): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v67i2.345

Abstract

Minolta photocopiers produce very good and reliable photocopier quality during their lifetime with the condition that the toner must be replaced with the original. If it is replaced by refilling, then refilling can only be done an average of three times. Meanwhile, replacement by refilling is needed by small and medium business units (SMEs) in an effort to save costs. Recharging that exceeds the average three times will cause the Minolta photocopier to have an error with code C032. Therefore, this paper was conducted to increase the frequency of the toner refill process as a solution for the Minolta Bizhub 421 machine to minimize losses due to interference with code C032. So, the machine can be refilled repeatedly without interruption, as well as adding error information via SMS using an Arduino microcontroller. Method was used experimental of placement sensor modification of photo interrupter and ATDC (After Top Dead Center) sensor. The results showed that after modifying the sensor placement, the number of refills could be increased to an average usage of toner exceeding 12 refills before the error code C032 occurred. This was because of the opto sensor was covered by toner powder and with an indicator that controlled the toner rotation it had reached set point. Then, with SIM 800L, which sends SMS and miss call notifications to users with a success rate of 98% and 2% error. Therefore, it helps users of the Minolta Bizhub 421 photocopier can more easily supervise the toner tube.
Co-Authors Abdul Khair Junaidi Abdurrahaman, Ridwan Achmad Jusuf Zulfikar Achmad Tavip Junaedi Adhy Prayitno Adrianto Ahmad Adrianto Ahmad Afrizal, Efi Agus Reforiandi Agus Surya Permana Ahmad Romadani Alvi Hidayat Alyauma Hajjah Amir Hamzah Amir Hamzah Amries Rusli Tanjung Anggraini Dwi Saputri Anita Susilawati Anjananda Vitodi Ari Andriyas Puji Azridjal Aziz Azridjal Aziz Bord Nandre Aprila Cecilia Cecilia Cecilia, Cecilia Chaerunissa, Andini David Andrio David Andrio Dedy Masnur, Dedy Desnelita, Yenny Dini Avriliani Dinova, Alfito Dodi Sofyan Arief Dodi Sofyan Arif Doni saputra Doni Saputra Edy Fitra Eko Jadmiko Elgi Oki Andeska Erpiani Siregar Evelyn Evelyn Fifi Puspita Gusrio Tendra Harris Aminuddin Harris Aminuddin Harry Patuan Panjaitan Heru Pranoto Imnadir Imnadir Imnadir, Imnadir Indra Hermawan Iwan Kurniawan Iwan Kurniawan Jahrizal Jamil Haron, Surhan Jaswar Koto Jhenris Ivanly Joko Joko Kana Sabatul Ikhwan Kana Sabatul Ikhwan, Kana Sabatul Koto, Jaswar Kristy Veronica Kusuma, Andi Arief Latif Kuncoro Wasmi Apris M. Hanif Aprilyansah M.Y. Yuhazri Marice Br Hutahuruk Marice Br Hutahuruk Marlim, Yulvia Nora Mhd Irvan Irwana Muftil Badri Muhammad Idris Musa, Sulaiman Nabila Wahid Nicholas Renaldo Nindy Daviny Nofrizal Nofrizal Nyoto Rahman, Sarli Rebecca La Volla Nyoto Romy . Rudi Z.A Sari, Azzaharah Isyari Nuraini Sihotang, Samsul Bahri Silaban, Vrengky Roberto Simaskot, Johar Suhardjo Suhardjo Suhardjo Sukemi Indra Saputra Sulaiman Musa Sulaiman Musa Tarigan, Dito Arief Maulana Ulfa Hasnita Umar Faruq Umar Faruq Veronica, Kristy Wahid, Nabila Wasilah . Weriono Wilda Susanti Yusrizal Yusrizal