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All Journal Metode : Jurnal Teknik Industri Kaizen : Management Systems and Industrial Engineering Journal Reswara: Jurnal Pengabdian Kepada Masyarakat Industrika : Jurnal Ilmiah Teknik Industri Mars: Jurnal Teknik Mesin, Industri, Elektro dan Ilmu Komputer
Aloysius Tommy Hendrawan
Universitas PGRI Madiun
Religion Agriculture, Biological Sciences & Forestry Humanities Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Social Sciences

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DESAIN PEKERJAAN PADA INDUSTRI SEPATU MAGETAN DENGAN METODE MOST DAN SIMULASI MANUFAKTUR Aloysius Tommy Hendrawan; Lilis Karlina Riyadi
KAIZEN : Management Systems & Industrial Engineering Journal Vol 1, No 1 (2018)
Publisher : Universitas PGRI Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25273/kaizen.v1i1.2571

Abstract

Magetan adalah sebuah kota terkenal di Jawa Timur yang merupakan perintis industri sepatu dan pada saat ini tengah mengalami kesulitan dalam upaya mengajarkan generasi muda di kota tersebut untuk mencintai dan melanjutkan industri sepatu yang menjadi ikon kota ini. Kebanyakan dari anak-anak muda ini setelah mereka lulus sekolah akan cenderung memilih bekerja di luar kota daripada memilih memiliki usaha sendiri dalam bidang kerajinan kulit. Faktor penyebabnya adalah pola pikir, tradisi, ekonomi, motivasi dan minat. Di samping itu, ada peluang pekerjaan lain yang lebih baik, lebih menjanjikan dan lebih prestise. Riset ini adalah sebuah usaha untuk mendisain ulang proses pembuatan sepatu yang efektif dan efisien pada industri sepatu di Magetan sehingga diperoleh standarisasi pekerjaan. Metode yang dipakai dalam riset ini adalah dengan meneliti sampel instrumen pekerjaan pembuatan sepatu pada beberapa industri sepatu di Kota Magetan, menotasikan rangkaian elemen pekerjaan tersebut dengan dengan indeks MOST (Maynard Operation Sequence Technique) dan mengujinya lewat simulasi. Dengan adanya standarisasi proses pembuatan sepatu, jumlah tenaga kerja yang dibutuhkan, alat yang digunakan, stasiun kerja dan output optimal yang dihasilkan, maka akan memudahkan bagi siapapun, termasuk anak-anak muda di kota Magetan untuk belajar dan meminati industri sepatu sebagai pilihan pekerjaan mereka.
PELATIHAN PEMBUATAN BATIK ECOPRINT DARI DAUN SEKITAR RUMAH UNTUK MENDORONG PEREKONOMIAN WARGA DESA DEMPEL KECAMATAN GENENG KABUPATEN NGAWI Erny Untari; Doni Susanto; Indra Puji Astuti; Aloysius Tommy Hendrawan
RESWARA: Jurnal Pengabdian Kepada Masyarakat Vol 3, No 2 (2022)
Publisher : Universitas Dharmawangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46576/rjpkm.v3i2.2017

Abstract

Kegiatan ini dilaksanakan untuk memberikan penyuluhan, pendampingan dan praktek langsung kepada Ibu-Ibu PKK Desa Dempel, Kecamatan Geneng, Kabupaten Ngawi. Kegiatan ini dilakukan karena begitu banyak potensi tanaman di Desa Dempel yang mana bisa dimanfaatkan untuk bahan pembuatan batik ecoprint. Selain itu, banyak ibu-ibu Desa Dempel yang menganggur. Tujuan Pengabdian ini adalah diharapkan warga Desa Dempel dapat menjadi pengrajin batik Ecoprint, sehingga dapat memanfaatkan potensi tanaman yang ada di lingkungan sekitar dan sekaligus dapat menambah penghasilan keluarga sehingga perekonomian warga menjadi meningkat. Metode pelaksanaan dalam kegiatan pengabdian ini adalah berupa praktek atau demo langsung membuat batik ecoprint dilaksanakan di Desa Dempel.  Tahapan kegiatan ini adalah Pelatihan pembuatan batik ecoprint yaitu dengan pemaparan materi kemudian praktek secara langsung pembuatan batik ecoprint. Hasil dari pelatihan ini, ibu-ibu menjadi terlatih dalam membuat batik ecoprint. Diharapkan memberikan wawasan dan ketrampilan kepada masyarakat dalam pembuatan batik dengan memanfaatkan dan mengkreasikan daun-daun sekitar tempat tinggal mereka. Selain itu diharapkan juga bisa mendorong perekonomian desa dengan menciptakan lapangan kerja baru melalui unit usaha kecil. Diharapkan dari unit usaha tersebut ecoprint dapat digemari dan dicintai masyarakat luas. Kegiatan pelatihan ini bisa dilanjutkan dengan mendirikan kelompok unit usaha yang bisa menyediakan lowongan kerja bagi masyarakat desa untuk membuat hasil karya yang bisa diterapkan dengan batik ecoprint
1. Pendahuluan, Hak setiap peker ANALISIS POTENSI BAHAYA KERJA DENGAN METODE JOB SAFETY ANALYSIS (JSA) SEBAGAI UPAYA PENCEGAHAN KECELAKAAN DI PT X Ardhiya Ulkhaq Nasrulloh; Aloysius Tommy Hendrawan; Erny Untari
Metode : Jurnal Teknik Industri Vol. 9 No. 2 (2023): Jurnal Metode
Publisher : Universitas Muhammadiyah Sorong

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33506/mt.v9i2.2699

Abstract

PT X is a company engaged in the manufacture of white or granulated sugar. This company still has work accidents that often occur, caused by various factors including worker errors when carrying out work and the scope of work. So it is not uncommon for workers to get mild or moderate injuries, therefore an analysis of work accidents is carried out using the Job Safety Analysis (JSA) method. In this method can be known the type of accident, the cause of the accident, the consequences of the accident, and recommendations for improvement for the company. In this analysis, 3 work stations were carried out, namely 8 types of work accidents, 7 types of work accidents in the installation station, and 6 types of work accidents in the boiler station. This can be noticed by the company to pay more attention to workers, there are workers who do not use complete Personal Protective Equipment (PPE). the company must be more assertive if there are workers who do not use the complete PPE to be given an SP or a warning letter, in order to minimize the occurrence of work accidents in the company's scope of work.
Analisis Saluran Distribusi Rantai Pasokan Padi di Desa Mruwak Dagangan Kabupaten Madiun Wilis Herlin Aryani; Dilla Septia Islami; Aloysius Tommy Hendrawan
Mars : Jurnal Teknik Mesin, Industri, Elektro Dan Ilmu Komputer Vol. 2 No. 3 (2024): Juni : Mars : Jurnal Teknik Mesin, Industri, Elektro Dan Ilmu Komputer
Publisher : Asosiasi Riset Teknik Elektro dan Informatika Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/mars.v2i3.144

Abstract

Mruwak is one of the villages in Madiun Regency where the majority of residents work as farmers. The food commodity most widely grown in the village is rice, while the rest are corn, sweet potatoes and peanuts. With the existence of a supply chain system, it is hoped that it can help farmers determine rice marketing routes effectively and efficiently. The aim of this research is to determine the supply chain system for rice produced by farmers in Mruwak Village. This research is qualitative in nature and the sample was selected purposively and using snowball sampling. The research results show the rice process, starting from land processing, rice planting, to maintenance and harvest. The farmers in the village have experience in growing rice, on average they have been growing rice for more than 10 years so they understand how to grow rice properly, including selecting superior seeds. The supply chain distribution channel used is a simple distribution channel model (1 to 3 level distribution channel model). Determination of selling prices based on agreements between farmers and buyers through demand and supply mechanisms (market mechanisms).
Penerapan Total Productive Maintenance (TPM) Menggunkan Metode Overall Equipment Effectiveness (OEE) pada Kinerja Mesin Thermofix Salsa Billa Fauzia; Aloysius Tommy Hendrawan; Halwa Annisa Khoiri
Industrika : Jurnal Ilmiah Teknik Industri Vol. 10 No. 2 (2026): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/4t86a288

Abstract

The PT. XYZ is a manufacturing company engaged in the textile industry. In recent years, there have been issues with production smoothness, one of which is the thermoflux machine frequently experiencing downtime, disrupting production flow. This research aims to analyse the Overall Equipment Effectiveness (OEE) value, identify loss factors based on the Six Big Losses, and identify the root causes of the problems. Based on the analysis conducted, an Availability Rate of 57% was obtained, a Performance Rate of 61.18%, a Quality Rate of 89.57%, and an OEE value of 30.68%. From the Six Big Losses identification results, the highest type of loss obtained is Reduce Speed Losses. Proposals for improving Autonomous Maintenance include daily checklists and routine cleaning. Planned Maintenance involves a maintenance schedule twice a month and monitoring runtime. Quality Maintenance adjusts machine parameters to meet standards. Focused Improvement is carried out through evaluations and inspection checksheets. Training and Education include monthly training, while Safety, Health and Environment ensures the use of PPE in accordance with SOP.. Keywords: Overall Equipment Effectiveness (OEE), Six Big Losses, Thermofix Machine, Total Productive Maintenance (TPM).
Analisis Perbaikan Kualitas pada Produksi Printing Kain Cotton Menggunakan DMAIC dan Kaizen di PT. TFX Ristanti Ayu Wulandari; Aloysius Tommy Hendrawan; Doni Susanto
Industrika : Jurnal Ilmiah Teknik Industri Vol. 10 No. 2 (2026): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/b5r2k580

Abstract

The role of the textile industry is very important because this industry is involved in the supply of clothing. This research was conducted at Company TFX located in Central Java Province. There is a problem of a relatively high defect rate, hence improvements are needed. The method used is Six Sigma with a DMAIC approach (Define, Measure, Analyze, Improve, and Control) and Kaizen with a 5S approach to analyze quality management improvements at the company. The results of this study indicate that there are various types of defects, but the highest defect type is Folding Marks with a defect count of 39,211 yards and closed screen defects of 39,167 yards. The sigma value calculated is 3.24. Additionally, the analysis using Kaizen can be summarized as follows: organizing items that have been used, tidying up materials and tools used, cleaning tools and production areas and conducting a briefing for the employees. Keywords: Kaizen, Quality Control, Six Sigma
Pengendalian Kualitas Menggunakan Metode Statistical Quality Control (SQC) pada Kain Teteron Rayon di PT. ABC Syifa Dida Batista; Aloysius Tommy Hendrawan; Halwa Annisa Khoiri
Industrika : Jurnal Ilmiah Teknik Industri Vol. 10 No. 2 (2026): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/aekgsx24

Abstract

Abstract PT ABC is one of the companies in the textile industry (clothing) with dyeing, printing, and finishing units located in the Karanganyar area. This study aims to analyze quality control in the Teteron Rayon fabric dyeing production process at PT. ABC using the Statistical Quality Control (SQC) method. This method involves several statistical tools, namely histograms, Pareto diagrams, P-Chart analysis, and fishbone diagrams. Based on the results of the histogram analysis of defect data over a 12-month period, it was found that the highest defect rate occurred in March 2025 at 20,776 yards. The results of the Pareto analysis showed that the most dominant type of defect was streaks, with a total of 36,602 yards or 19% of the total defects. The p-chart analysis revealed that most of the production results were outside the control limits, with only one production period (February 2025) being within the statistical control limits. Meanwhile, fishbone analysis shows that the main causes of striped defects include lack of operator training, low understanding of grey fabric quality, suboptimal machine maintenance, work methods that do not comply with SOP, and weak supervision of the production process. With this, the company is advised to improve workforce training, improve maintenance systems, and tighten operational supervision to reduce the number of defects and improve product quality. Keywords: Defect Dyeing, Fishbone, Kain Teteron Rayon, P-Chart, Pareto Diagram Statistical Quality Control.
Co-Authors Ardhiya Ulkhaq Nasrulloh Dilla Septia Islami Doni Susanto Erny Untari Halwa Annisa Khoiri Indra Puji Astuti Lilis Karlina Riyadi Ristanti Ayu Wulandari Salsa Billa Fauzia Syifa Dida Batista Wilis Herlin Aryani