Omar Chamorro-Atalaya
National Technological University of Lima Sur

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Automatic control of the sand granulation process to improve homogeneity in the manufacture of ceramic tiles Guillermo Morales-Romero; Adrián Quispe-Andía; Beatriz Caycho-Salas; Nicéforo Trinidad-Loli; César León-Velarde; Carlos Palacios-Huaraca; Omar Chamorro-Atalaya
Indonesian Journal of Electrical Engineering and Computer Science Vol 24, No 2: November 2021
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v24.i2.pp762-770

Abstract

The purpose of this article is to quantify to what extent the design of an automatic control system for the clay sand granulation process will improve the percentage of homogeneity in the manufacture of ceramic tiles, through the analysis of the percentage of dust moisture. For which the process under study is initially described, identifying its stages, the control strategy to be used and its main characteristics. After conducting the research, it was determined that from the proposed control strategy, in which the flow of clay sand is controlled through frequency variators and the sequential injection of water spray through electric nozzles, it was achieved improve the homogeneity percentage by 94.78%, achieving that the error between the desired value and the present value of the humidity percentage is 0.015%, the approximation to the desired value or setpoint value being significant. Thus, it was also possible to determine that through an analysis of the dispersion model, that the collected data respond to a constant; evidencing that there is no sudden variation in the percentage of homogeneity during the automated operation of the process, which validates the improvement of homogeneity in the manufacture of ceramic tiles.
Automatic control of motors through Simocode pro, and its effect on the performance of the process of filling and dispensing of chemical inputs Omar Chamorro-Atalaya; Augusto Sanchez-Ayte; Carlos Dávila-Ignacio; Orlando Ortega-Galicio; Nestor Alvarado-Bravo; Almintor Torres-Quiroz; Florcita Aldana-Trejo
Indonesian Journal of Electrical Engineering and Computer Science Vol 23, No 1: July 2021
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v23.i1.pp179-187

Abstract

This article aims to describe the design of an automatic control system for the automated management of motor drives through Simocode pro; and determine the effect from the quantitative point of view on the performance of the filling and dispatch process of chemical inputs from the perspective of dispatch time and the amount of input spilled in the tank filling stage. For this, the programming of the programmable logic controller was carried out using the simatic step 7 software, then the distributed control system (DCS Siemens S410) was programmed, using the PCS7 V8.1 software, where the control logic and simocode pro integration is carried out through the profibus protocol, which is monitored from an human-machine interface (HMI) interface. Once the control system was implemented, it was possible to reduce the operating time from 60 minutes on average to 35 minutes, which reflects an improvement of 41.66%; this in turn generates an increase in the number of tank filling by 62.84%. Likewise, it is possible to reduce the amount of chemical inputs spilled in the filling stage; this improvement represents 88.60%.
Automating the mixing and spraying stage of the instant mashed potato process Guillermo Morales-Romero; Adrián Quispe-Andía; Nicéforo Trinidad-Loli; Beatriz Caycho-Salas; Teresa Guía-Altamirano; Carlos Palacios-Huaraca; Omar Chamorro-Atalaya
Indonesian Journal of Electrical Engineering and Computer Science Vol 24, No 2: November 2021
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v24.i2.pp771-779

Abstract

The article describes a control logic used to automate the mixing stage of the instant mashed potato process, in order to improve the quality of the final product. Thus, initially the characteristics of the automated process are detailed, specifying the programming logic on the programmable logic controller, to later demonstrate through a data collection process the percentage of improvement in the quality of the final product from the perspective of the users. Indicators: percentage of humidity in the mixing stage, water absorption index (IAA), water solubility index (ISA) and hydrogen potential (pH). The development of the research concludes that the automation of the process, achieved that the IAA index and the ISA index, obtained in the spraying stage, improve by 8.13% and 23.05%, respectively, finding analyzed values within the optimal ranges. This in turn reflected a 39.61% improvement with respect to the humidity percentage, measured in the mixing stage, thus improving the quality of the final product, which brings with it a significant increase of 84.44% in production levels.
Automation of the stone materials dosing process, controlled by variable frequency drives Guillermo Morales-Romero; Nicéforo Trinidad-Loli; Adrián Quispe-Andía; Beatriz Caycho-Salas; Shirley Quispe-Guía; Carlos Palacios-Huaraca; Omar Chamorro-Atalaya
Indonesian Journal of Electrical Engineering and Computer Science Vol 24, No 2: November 2021
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v24.i2.pp794-802

Abstract

The objective of this article is to determine to what extent the automation of the stone materials dosing process, controlled by sequential drive of frequency variators, contributes to improving the productivity of a company dedicated to the production of asphalt in Peru for which, initially, the characteristics of the procedure that will lead to achieving the automation will be described. The results will then be displayed with respect to the indicators used to compare productivity before and after automation. The automation will be done by means of the logo 230RE controller, which will be connected to three frequency inverters, the programming development will be through the logo soft comford V8 software, for the sequential actuation, timers with connection delay will be used. Applying the automation, it is possible to improve the annual efficiency by an average of 58.30%, this is reflected in the monthly decrease in production time by 13.92%, in turn increasing the amount of stone material produced by an average of 43.77%. Likewise, it is possible to significantly reduce the production loss capacity by an annual average of 93.99%.