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Journal : Metalurgi

SYNTHESIS OF NICRALX MICROPARTICLES USING DRY MILLING AND WET MILLING PROCESSES Ramandhany, Safitry; Triyono, Djoko; Sugiarti, Eni; Desiati, Resetiana Dwi; Sundawa, Risma Yulita
Metalurgi Vol 38, No 2 (2023): Metalurgi Vol. 38 No. 2 2023
Publisher : National Research and Innovation Agency (BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/metalurgi.2023.713

Abstract

The characteristics of synthesized NiCrAlY and NiCrAlZr composite powders produced by the milling process were investigated to understand the particle size, the shape of particles, and the properties of crystalline structure. The milling process was carried out by combining dry milling with the wet milling method to prevent agglomeration, produce a homogeneous alloy powder, and reduce the particle size. Ethanol was used during the wet milling process as a process control agent. The PSA (particle size analysis) showed that the particle size was effectively reduced from ±70 μm to less than 30 μm. In addition, surface structure analysis characterized by SEM (scanning electron microscope) revealed that particle shape changed from blocky particles after dry milling into flaky, flattened, and fragmented particles after wet milling. An XRD (x-ray diffraction) was used to identify the phases of powders before and after the mechanical milling process. Crystal structure analysis was calculated from the change of peak broadening in XRD peak spectra. The Williamson-hall method has been performed to calculate the strain and crystallite size of synthesized NiCrAlY and NiCrAlZr composite powder in the present study. The findings in this study show the characteristics of powders, which are important information for producing coatings with good performance.
STRUCTURE, MECHANICAL PROPERTIES, AND OXIDATION RESISTANCE OF MN-RICH FE-MN-AL ALLOYS Desiati, Resetiana Dwi; Sutiawan, Edi; Sudiro, Toto; Hermanto, Bambang
Metalurgi Vol 37, No 3 (2022): Metalurgi Vol. 37 No. 3 Desember 2022
Publisher : National Research and Innovation Agency (BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1479.491 KB) | DOI: 10.14203/metalurgi.v37i3.660

Abstract

In this study, Mn-rich Fe-Mn-Al alloys with different Al content (Al = 0, 3, and 5 % by weight) were fabricated from ferromanganese lumps using a conventional powder metallurgy technique. The samples were compacted in 1 cm steel dies using a load of 8 tons and then sintered at 1100 °C for 2 h in a tubular furnace under a vacuum condition of around 0.5 mbar. To evaluate the effect of Al addition to Fe-Mn-Al alloy, the Archimedes principle and Vickers hardness were applied to estimate the density and hardness of the compact alloys. Moreover, the high-temperature oxidation resistance of the alloy was evaluated at 800 °C for 8 cycles. The structure of the alloy before and after oxidation was studied by means of X-Ray Diffractometer and SEM-EDS. The XRD analysis results show that the FeMn-0Al alloy is mainly composed Fe3Mn7 phase, the presence of FeAl phase at 3 wt% Al, and Al8Mn5 phase at 5 wt% Al. The density and hardness of Fe-Mn-Al alloys decreased with the increased Al content. Fe-Mn-Al alloy without Al addition exhibits poor oxidation resistance since the first cycle of the test. The results of microstructural analysis showed that although the alloy with the addition of 3 wt% Al showed less mass gain after being exposed for 8 cycles at 800 °C, the Fe-Mn-Al alloy with 5 wt% tended to be more resistant to oxidation and had no cracking defects. The structure of the oxide formed on the surface of the alloy is composed of two layers (ie; outer and inner layer) which are affected by each alloy composition.
The Effect of Single and Double-Doped Addition on 8YSZ Coating Layers Deposited on Inconel 625 by Electrophoretic Deposition Aini, Kurotun; Amaliyah, Fina Fitratun; Sugiarti, Eni; Desiati, Resetiana Dwi; Latifah, Nurul; Ramandhany, Safitry; Fadilah, Ihah; Nasihah, Aunillah Putri El
Metalurgi Vol 39, No 2 (2024): Metalurgi Vol. 39 No. 2 2024
Publisher : National Research and Innovation Agency (BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/metalurgi.2024.770

Abstract

The ceramic layers of 8 mol% yttria-stabilized zirconia (8YSZ), singly doped with Fe2O3 and doubly doped with Fe2O3 and Al2O3, have been deposited successfully on Inconel 625 substrates by the EPD (electrophoretic deposition) process. The oxide doping influenced the stability of the EPD suspension and affected the density of the resultant layer. In order to improve the adhesion between the layer and the substrate, a two-step sintering was performed up to 1200 ºC for a total duration of 4 hours in a horizontal vacuum furnace, with a heating rate of 2 ºC per minute in an Argon gas atmosphere. FE-SEM (field emission scanning electron microscopy) and vickers hardness tests were employed to investigate the effect of single and double doping on the morphology and hardness of the coating layers, respectively. EDS (energy dispersive spectroscopy) was employed to analyze the elemental composition of the layers, while XRD (x-ray diffractometry) was utilized to determine the crystalline phases. The results indicated that the double-doped coating sample possesses a better microstructure and the layer with double doping exhibits a denser microstructure and reduced porosity (3.84%) in contrast to the single doping layer (6.05%). The vickers hardness test indicates a rise in hardness from 65.3 HV with single doping to 283.78 HV with double-doping layers, due to the presence of Al2O3 as the interstitial agent, which reduces the layer's porosity and enhances adhesion between the layer and the substrate. Furthermore, the addition of Al­2O3 as the double dopant may impede the tà m phase transformation, leading to enhanced thermal stability in the double-doped coating sample compared to the single-doped coating sample. This study shows that double doping techniques can improve the efficiency of ceramic coatings for high-temperature applications, such gas turbine components, and also giving opportunities for more research in oxidation, corrosion, and erosion testing.