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Pengaruh Substrat Terhadap Kekerasan Lapisan NiCoCrAlY Yang Terdeposisi Dengan Teknik HVOF[Effect of Different Substrate on Hardness Properties of NiCoCrAlY Coatings Deposited by HVOF Technique] Desiati, Resetiana Dwi; Sugiarti, Eni; Junianto, Endro; Martides, Erie; Prawara, Budi
Metalurgi Vol 32, No 2 (2017): Metalurgi Vol. 32 No. 2 Agustus 2017
Publisher : Pusat Penelitian Metalurgi dan Material - LIPI

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (271.376 KB) | DOI: 10.14203/metalurgi.v32i2.309

Abstract

Micro structure and micro hardness characterizations have been done on NiCoCrAl coating deposited on different substrate, i..e, carbon steel, nickel chrome and hastealloy. NiCoCrAlY coating was deposited by high velocity oxy fuel (HVOF) thermal spraying technique. Characterization and measurents were applied on all cross section of the coating surfaces. Micro structural analysis was characterized by optical microscope with 40x magnification. Moreover, micro hardness tester was utilized to measure the hardness of the sample with 300 gf for 13 second. The hardness data was measured by calculating the average of 3 position of hardness measurement on substrate before coating, after coating and NiCoCrAl coating layer. According to micro structural analysis, it reveald that the thickness of NiCoCrAlYcoating layer was about  370.76 mm, 92 mm, dan 115.73 on carbon steel, nickel chrome and hastealloy substrate, respectively. Surface morfology showed that the coated layer was not flat and porous structure or void on the coated layer. The porosity of the coated layer might effect the mechanical properties of the sample where high procentase of porosity might reduce the hardness of the sample. The hardness of NiCoCrAlY coating was about 349.95, 315.60 and  311.30 HV for carbon steel, nickel chrome and hastealloy substrate, respectively. The distance from interface between coating layer and substrate might effect hardness measurement. More closer to interface could decrease hardness value and it might caused by interdiffusion of coating elements. Thus would be effect to its mechanical properties.AbstrakTelah dilakukan karakterisasi strukturmikro dan kekerasan mikro pada lapisan NiCoCrAlY yang dideposisikan di atas substrat yang berbeda yaitu baja karbon, nikel krom dan hastealloy. Lapisan NiCoCrAlY dideposisikan menggunakan teknik penyemprotan HVOF (high velocity oxy fuel). Proses karakterisasi dan pengukuran dilakukan pada seluruh lapisan dengan irisan melintang. Karakterisasi strukturmikro diamati dengan menggunakan mikroskop optik dengan perbesaran 40x. Selanjutnya untuk pengukuran kekerasan menggunakan kekerasan mikro dengan beban 300 gf selama 13 detik. Data pengujian kekerasan diperoleh dengan mengukur nilai rata-rata dari 3 posisi uji kekerasan pada masing-masing bagian substrat sebelum dilapisi, setelah dilapisi dan lapisan NiCoCrAlY. Berdasarkan hasil karakterisasi strukturmikro diketahui bahwa lapisan NiCoCrAlY berhasil terdeposisi dengan ketebalan 370,76 mm, 92 mm, dan 115,73 mm masing-masing di atas substrat baja karbon, nikel krom dan hastealloy. Morfologi permukaan lapisan menunjukkan bahwa lapisan yang terdeposisi tidak begitu rata dan masih tampak adanya pori atau lubang di area lapisan NiCoCrAlY yang terbentuk. Porositas dari lapisan sangat berpengaruh pada sifat mekanik, semakin tinggi persentase porositas lapisan maka kekerasan akan menurun.  Nilai kekerasan lapisan NiCoCrAlY pada substrat baja karbon adalah sebesar 349,95 HV, nikel krom sebesar 315,60 HV dan hastealloy sebesar 311,30 HV. Jarak dengan interface mempengaruhi pengukuran kekerasan. Semakin dekat dengan interface akan semakin menurun nilai kekerasaannya. Hal ini dipengaruhi oleh daerah interdifusi elemen pelapis sehingga mempengaruhi kekuatan mekaniknya.
Mikrostruktur dan Karakterisasi Sifat Mekanik Lapisan Cr3C2-NiAl-Al2O3 Hasil Deposisi Dengan Menggunakan High Velocity Oxygen Fuel Thermal Spray Coating Riyanto, Edy; Prawara, Budi
Journal of Mechatronics, Electrical Power and Vehicular Technology Vol 1, No 1 (2010)
Publisher : Research Centre for Electrical Power and Mechatronics, Indonesian Istitutes of Sciences

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (149.664 KB) | DOI: 10.14203/j.mev.2010.v1.1-4

Abstract

Surface coating processing of industrial component with thermal spray coatings have been applied in many industrial fields. Ceramic matrix composite coating which consists of Cr3C2-Al2O3-NiAl had been carried out to obtain layers of material that has superior mechanical properties to enhance component performance. Deposition of CMC with High Velocity Oxygen Fuel (HVOF) thermal spray coating has been employed. This study aims to determine the effect of powder particle size on the microstructure, surface roughness and hardness of the layer, by varying the NiAl powder particle size. Test results show NiAl powder particle size has an influence on the mechanical properties of CMC coating. Hardness of coating increases and surface roughness values of coating decrease with smaller NiAl particle size.  
A Review of Atomic Layer Deposition for Nanoscale Devices Riyanto, Edy; Rijanto, Estiko; Prawara, Budi
Journal of Mechatronics, Electrical Power and Vehicular Technology Vol 3, No 2 (2012)
Publisher : Research Centre for Electrical Power and Mechatronics, Indonesian Istitutes of Sciences

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (334.963 KB) | DOI: 10.14203/j.mev.2012.v3.65-72

Abstract

Atomic layer deposition (ALD) is a thin film growth technique that utilizes alternating, self-saturation chemical reactions between gaseous precursors to achieve a deposited nanoscale layers. It has recently become a subject of great interest for ultrathin film deposition in many various applications such as microelectronics, photovoltaic, dynamic random access memory (DRAM), and microelectromechanic system (MEMS). By using ALD, the conformability and extreme uniformity of layers can be achieved in low temperature process. It facilitates to be deposited onto the surface in many variety substrates that have low melting temperature. Eventually it has advantages on the contribution to the wider nanodevices.
Distributed Control System Design for Portable PC Based CNC Machine Saputra, Roni Permana; Atmaja, Tinton Dwi; Prawara, Budi
Journal of Mechatronics, Electrical Power and Vehicular Technology Vol 5, No 1 (2014)
Publisher : Research Centre for Electrical Power and Mechatronics, Indonesian Istitutes of Sciences

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (2942.697 KB) | DOI: 10.14203/j.mev.2014.v5.37-44

Abstract

The demand on automated machining has been increased and emerges improvement research to achieve many goals such as portability, low cost manufacturability, interoperability, and simplicity in machine usage. These improvements are conducted without ignoring the performance analysis and usability evaluation. This research has designed a distributed control system in purpose to control a portable CNC machine. The design consists of main processing unit, secondary processing unit, motor control, and motor driver. A preliminary simulation has been conducted for performance analysis including linear accuracy and circular accuracy. The results achieved in the simulation provide linear accuracy up to 2 μm with total cost for the whole processing unit is up to 5 million IDR.
PENGARUH PROSES OKSIDASI LAPISAN METAL MATRIX COMPOSITE PADA SUBSTRAT SS316 Martides, Erie; Romadhona, Candra Dewi; Prajitno, Djoko Hadi; Prawara, Budi
JTERA (Jurnal Teknologi Rekayasa) Vol 4, No 2: December 2019
Publisher : Politeknik Sukabumi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31544/jtera.v4.i2.2019.277-282

Abstract

Material SS316 seringkali digunakan untuk komponen yang bekerja pada temperatur tinggi dengan resiko mengalami oksidasi yang menyebabkan penurunan sifat material dan umur pakai dari komponen. Deposisi Metal Matrix Composite (MMC) NiCr+Cr3C2+Al2O3 dan NiCr+WC12Co+Al2O3 menggunakan metode High Velocity Oxygen Fuel (HVOF) thermal spray coating dengan parameter konstan dilakukan sebagai proses perlakuan pada permukaan SS316 untuk meningkatkan nilai kekerasan dan ketahanan terhadap oksidasi.  Tujuan penelitian ini adalah untuk mengetahui pengaruh proses oksidasi lapisan MMC pada material substrat SS316. Proses oksidasi dilakukan dengan variasi temperatur 500° dan 600°C, penahanan temperatur selama 6 jam, kemudian diteruskan dengan karakterisasi serta perhitungan laju oksidasi. Hasil penelitian menunjukkan spesimen MMC NiCr+Cr3C2+Al2O3 yang dilakukan proses oksidasi pada suhu 500°C memiliki laju oksidasi terendah yaitu 6,67 x 10-7 gram/mm2 jam. 
Microstructural Stability and High-Temperature Oxidation Behavior of Al0.25CoCrCuFeNi High Entropy Alloy Muhammad, Fadhli; Lestari, Ernyta Mei; Achmad, Tria Laksana; Korda, Akhmad Ardian; Prawara, Budi; Prajitno, Djoko Hadi; Jihad, Bagus Hayatul; Setianto, Muhamad Hananuputra; Basuki, Eddy Agus
Metalurgi Vol 39, No 1 (2024): Metalurgi Vol. 39 No. 1 2024
Publisher : National Research and Innovation Agency (BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/metalurgi.2024.745

Abstract

Al0.25CoCrCuFeNi is a high-entropy alloy composed of transition metals, specifically designed for high-temperature applications owing to its favorable mechanical properties, high melting point, and excellent high-temperature resistance. This alloy has been identified as a promising material for space exploration, particularly in the fabrication of combustion chambers and rocket nozzles by the National Aeronautics and Space Agency. Ongoing alloy development involves modifying the elemental composition. This study reduced aluminum content in the equiatomic AlCoCrCuFeNi alloy to Al0.25CoCrCuFeNi, followed by isothermal oxidation treatments at 800, 900, and 1000℃. A series of experiments were conducted to investigate the microstructure stability and oxidation behavior of the Al0.25CoCrCuFeNi alloy. The alloying elements were melted using a single DC electric arc furnace, followed by homogenization at 1100°C for 10 hours in an inert atmosphere. Subsequently, samples were cut into coupons for isothermal oxidation testing at the desired temperatures for 2, 16, 40, and 168 hours. The oxidized samples were characterized using XRD (x-ray diffraction), SEM (scanning electron microscopy) equipped with EDS (energy-dispersive X-ray spectroscopy), optical microscopy, and Vickers hardness testing. The as-homogenized alloy consisted of two constituent phases: an FCC (face-centered cubic) phase in the dendritic region and a copper-rich FCC phase in the inter-dendritic region. The oxides formed during the oxidation process included Al2O3, Cr2O3, Fe3O4, CoO, CuO, NiO, and spinel oxides (Co,Ni,Cu)(Al,Cr,Fe)2O4), with distinct formation mechanisms at each temperature.
Energy consumption, CO2, and cost analysis of hybrid and battery electric motorcycle Yuwono, Taufik; Sukra, Kurnia Fajar Adhi; Soewono, Respatya Teguh; Indriatmono, Dedy; Fuad, Nur Muhamad; Ma'ruf, Muhammad; Samanhudi, Ramadhani Deniartio; Kurniawan, Ade; Nugroho, Rudi Cahyo; Wahidin, Agus; Hayoto, Vebriyanti; Suryantoro, Muchammad Taufiq; Mokhtar, Mokhtar; Hidayat, Muhammad Novel; Wahono, Bambang; Pratama, Mulia; Nur, Arifin; Dimyani, Ahmad; Suherman, Suherman; Wardana, Muhammad Khristamto Aditya; Praptijanto, Achmad; Putrasari, Yanuandri; Prawara, Budi; Budianto, Hari
Journal of Mechatronics, Electrical Power, and Vehicular Technology Vol 15, No 2 (2024)
Publisher : National Research and Innovation Agency

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/j.mev.2024.989

Abstract

The electrification of the two-wheel vehicle segment is an important strategy for decarbonising the transportation sector. This study aimed to assess the hybridisation of gasoline motorcycles with battery electric systems as an option for decarbonisation. A gasoline motorcycle that had been converted to a hybrid motorcycle was evaluated in several aspects: energy consumption, greenhouse gas (GHG) emission, and cost of energy. The vehicle was tested under the United Nations economic commission for europe (UNECE) Regulation No.40 and compared to a battery electric motorcycle. The test in internal combustion engine (ICE) mode consumed 233.31 Wh/km of specific energy, emitted 60.69 gCO2/km and cost 1.65 US-cent/km on average. The test in hybrid mode consumed specific energy at 6 % higher and 4 % lower specific energy consumption than ICE, thus not improving the carbon dioxide (CO2) emission and operating cost. In electric battery mode, energy consumption was saved by 83 %, with 35 % lower CO2 and 74 % cost savings. The battery electric motorcycle runs more efficiently with 88 % lower energy consumption, 53.8 % lower CO2 and saved cost by 82 %. If the hybrid controller is improved in future development, it could lower specific energy consumption by 41.7 %, reduce CO2 by 11.2 % and save cost by 35.7 %.