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ANALYSIS OF WORK ENVIRONMENT AT BLOW MOULDING STATION USING 5S METHOD AND FISHBONE DIAGRAM Panjaitan, Nismah; Yuman, Syafiq Alhadi
JEMIS (Journal of Engineering & Management in Industrial System) Vol 11, No 2 (2023)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2023.011.02.4

Abstract

A good work environment will increase job satisfaction, morale, and employee performance. The company has 5 production stations, namely Printing and Can Making, Blow Moulding, Shortening and Margarine, Filling, and the last is Finished Product Store. Based on observations at the Printing and Can Making, Blow Moulding, Shortening and Margarine, Filling, and Finished Product Store stations, there are unclean and untidy conditions at the Blow Moulding station. Fishbone diagrams are also used to determine the root causes of work environment problems. The cause of the Blow Moulding station being unclean and untidy is the human factor and the method applied. Based on the problems obtained  the 5S method is used to arrangement and maintenance of the workplace which was developed through intensive efforts in the work environment of the blow moulding station. When everything has its place and there is the right position, then the 5S program will serve to provide a clear picture of a good workplace.
PERBAIKAN PROSES PRODUKSI TIANG LAMPU MENGGUNAKAN METODE VALUE STREAM ANALYSIS TOOLS (VALSAT) Sari, Rahmi M.; Yuman, Syafiq Alhadi; Ishak, Aulia; Tarigan, Indah Rizkya
JOURNAL OF SCIENCE AND SOCIAL RESEARCH Vol 8, No 3 (2025): August 2025
Publisher : Smart Education

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.54314/jssr.v8i3.4276

Abstract

Abstract:In the current modern era, the competitive situation of the manufacturing industry has increased and is very tight. The importance of production efficiency in a company is to increase revenue, which is the goal of every company by minimizing waste. One approach used to minimize waste is lean manufacturing. The study was conducted on a company that produces and markets products in the form of lamp posts on public roads and toll roads. The problem that often occurs in the manufacturing process of product items is that many production processes are not achieved according to the standard time set by the Company. In this study, a Lean Manufacturing analysis was carried out to improve the lamp post production process using the Value Stream Analysis Tools (Valsat) method. Based on this study, the type of waste waiting is the most dominant type of waste with a percentage of 19.55%. In second place is the type of waste overproduction with a cumulative percentage of 18.54% while waste motion is 17.32%. Based on the current state value stream mapping, the process cycle efficiency of the Hexagonal Lamp Post manufacturing process is 98%.  Keyword:Lean Manufacturing, Waste, Value Stream Analysis Tools, Process Cycle  Efficiency  Abstrak:Pada era modern saatinisituasipersainganindustri manufakturmengalamikenaikan dan sangat ketat.Pentingnyaefisiensiproduksidalamsebuahperusahaanadalahuntukmeningkatkanpendapatandimanahalinimerupakantujuansetiap perusahaandenganmemperkecilterjadinyawaste. Salah satupendekatan yang digunakanuntukmeminimalisirwasteadalahlean manufactring.Penilitiandilakukan pada perusahaan yang memproduksisertamemasarkanprodukberupatiang-tianglampu yang ada di jalanruasjalanumum dan jalantol. Permasalahan yang seringterjadi pada proses manufaktur item produkmasihbanyak proses produksi yang tidaktercapaidengansesuaiwaktustandar yang sudahditetapkan oleh Perusahaan. Dalam penelitianini, dilakukananalisisLeanManufacturinguntukperbaikan proses produksitianglampumenggunakanmetodeValueStreamAnalysisTools (Valsat). Berdasarkanpenelitiantersebutdiperolehjeniswaste waitingmerupakanjeniswaste yang paling mendominasidenganpersentasesebesar 19,55%. Pada urutankeduaterdapatjeniswaste overproductiondenganpersentasekumulatifsebesar 18,54% sedangkanwaste motionsebesar 17,32 %. Berdasarkancurrent state value stream mapping, process cycle eficiency proses pembuatanTiangLampu Hexagonal diperolehnilai 98 %.  Kata kunci:Lean Manufacturing, Waste, Value Stream Analysis Tools, Process Cycle  Efficiency 
ANALYSIS OF WORK ENVIRONMENT AT BLOW MOULDING STATION USING 5S METHOD AND FISHBONE DIAGRAM Panjaitan, Nismah; Yuman, Syafiq Alhadi
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 11 No. 2 (2023)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2023.011.02.4

Abstract

A good work environment will increase job satisfaction, morale, and employee performance. The company has 5 production stations, namely Printing and Can Making, Blow Moulding, Shortening and Margarine, Filling, and the last is Finished Product Store. Based on observations at the Printing and Can Making, Blow Moulding, Shortening and Margarine, Filling, and Finished Product Store stations, there are unclean and untidy conditions at the Blow Moulding station. Fishbone diagrams are also used to determine the root causes of work environment problems. The cause of the Blow Moulding station being unclean and untidy is the human factor and the method applied. Based on the problems obtained  the 5S method is used to arrangement and maintenance of the workplace which was developed through intensive efforts in the work environment of the blow moulding station. When everything has its place and there is the right position, then the 5S program will serve to provide a clear picture of a good workplace.