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All Journal OPERATION EXCELLENCE: Journal of Applied Industrial Engineering Jurnal Sistem dan Manajemen Industri
Pasha, Vebina Sheila
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Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Transportation

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Journal : Jurnal Sistem dan Manajemen Industri

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Integration of lean and green manufacturing to speed up the automotive parts production process for sustainability orders from customers Kurnia, Hibarkah; Sulaeman, Asep Arwan; Pasha, Vebina Sheila
Jurnal Sistem dan Manajemen Industri Vol. 8 No. 2 (2024): December
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/jsmi.v8i2.8831

Abstract

Fulfilling orders from the automotive industry customers is a necessity. Problems arising from product delivery to customers are due to production delays, decreased production yields, and environmental pollution caused by production waste. The production process often experiences wasted time producing four-wheeled vehicle spare parts and a high percentage of production defects. This research aims to reduce production process time, provide solutions to reduce waste, and balance production stock according to customer orders. This research uses the Lean Manufacturing (LM) approach with the Value Stream Mapping (VSM) method combined with the Green Manufacturing (GM) approach with the Just in Time (JIT) and Kanban methods. This research resulted in the production process time for four-wheeled vehicle spare parts decreasing from 11.0 days to 4.5 days, meaning a decrease of 159%. It affected production results, increasing from average monthly production of 42,917 pcs to 59,990 pcs, meaning an increase of 128%. Meanwhile, the shipment plan target has been achieved at 96% of the plan order. Meanwhile, Turn Over Inventory (TOI) results are under 30 days, so customer order continuity exists.
Co-Authors Chin, Jacky Sulaeman, Asep Arwan