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Journal : Scientific Journal of Engineering Research

Integrated Vision-PLC Control Architecture for High-Performance Delta Robot Sorting in Industrial Automation Vo, Kim-Thanh; Nghia, Bui-Duc; Tran, Huy-Vu; Huynh, Thanh-Tuan; Nguyen, Huy-Bao; Nguyen, Phong-Luu; Nguyen, Van-Tuan; Phan, Anh-Quoc; Phung, Son-Thanh; Nguyen, Van-Dong-Hai; Nguyen, Binh-Hau; Nguyen, Van-Hiep; Nguyen, Thanh-Binh
Scientific Journal of Engineering Research Vol. 2 No. 1 (2026): March Article in Process
Publisher : PT. Teknologi Futuristik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64539/sjer.v2i1.2026.337

Abstract

The rapid development of automation and robotics has increased the demand for high-performance industrial systems, in which Delta robots play a crucial role due to their lightweight structure, high speed, and precise positioning capability. This study aims to design, implement, and evaluate a Delta robot-based product classification system integrating PLC S7-1200 control and Machine vision. The proposed system employs a camera to detect object shape, color, and position on a conveyor, while a PC processes the image data and computes the robot’s inverse kinematics before transmitting control commands to the PLC. A hardware model of the Delta robot was designed and fabricated, and a dual-mode control application was developed to monitor and operate the robot in real time. Experimental results demonstrate that the system achieves stable operation, with a classification speed of up to 20 products per minute and an accuracy of approximately 95.7% for picking and placing tasks. The findings confirm the feasibility and effectiveness of integrating vision-based detection with high-speed parallel robot control for industrial sorting applications. The study also provides a foundation for further optimization in processing speed, mechanical design, and advanced image-processing techniques to enhance system performance in practical manufacturing environments.
Co-Authors Bach, Ngoc-Thanh Bui, Minh-Nguyen-Bao Bui, Ngoc-Liem Bui, Quoc-Duy Bui, Viet-Hoang Chu, Gia-Huy Cu, Minh-Phuoc Dam, Thuan-An Dang, Dinh-Khoi Dao, Duc-Nhan Dao, Ngoc-Quy Dao, Viet-Thinh Dinh, Le-Hai-Duong Do, Thi-Thuy-Duong Do, Tien-Phat Do, Truong-Giang Doan, Nam-Long Doan, Phuong-Tu Duong, Hoang-Viet-Phuc Ha, Van-An Ho, Ho-Anh-Vu Ho, Ngoc-Thinh Ho, Quang-Thuan Hoang, Anh-Son Hoang, Dai-Phuc Hoang, Tan-Dat Hoang, Thi-Quynh-Huong Huynh, Hoang-Tien-Phat Huynh, Minh-Tuan Huynh, Nhat-Truong Huynh, Phuc-Hoang Huynh, Thanh-Do Huynh, Thanh-Tuan Huynh, Tran-Phuong Lai, Anh-Hai Le, Chi-Hai-Duong Le, Chi-Thanh Le, Duc-Chung Le, Duong-Dong Le, Duy-Thinh Le, Nam-Chau Le, Ngoc-Hai Le, Nguyen-Phi-Long Le, Phuc-Truong Le, Quang-Dao Le, Thanh-Tri-Dai Le, Trung-Hieu Le, Tuan-Cuong Le, Van-Truong Luong, Pham-Kien-Quoc Luong, The-Duy Nghia, Bui-Duc Ngo , Van-Quy-Hai Ngo, Trinh-Anh-Tuan Ngo, Van-Thiet Nguyen, Anh-Duc Nguyen, Ba-Chinh Nguyen, Binh-Hau Nguyen, Binh-Hau Nguyen Nguyen, Dong-Khang Nguyen, Duc-Hieu Nguyen, Duc-Huy Nguyen, Duy-Phat Nguyen, Gia-Thinh Nguyen, Hoang-Ha Nguyen, Huu-Dat Nguyen, Huy-Bao Nguyen, Huy-Ha Nguyen, Huy-Khai Nguyen, Khanh-Dang Nguyen, Le-Cong-Vinh Nguyen, Le-Phuc-Khuong Nguyen, Le-Thanh-Dat Nguyen, Manh-Cuong Nguyen, Minh-Hanh Nguyen, Minh-Khoa Nguyen, Minh-Quan Nguyen, Minh-Tam Nguyen, Ngoc-Kien Nguyen, Pham-Minh-Duc Nguyen, Phong-Luu Nguyen, Phu-Tan Nguyen, Phuoc-Khanh Nguyen, Phuong-Quang Nguyen, Tai-Tue Nguyen, Thai-Duong Nguyen, Thanh-Binh Nguyen, Thanh-Tung Nguyen, Thi-Y-Nhi Nguyen, Tran-Minh-Nguyet Nguyen, Tran-Quoc-Tuan Nguyen, Tran-Thanh-Thuy Nguyen, Trong-Phung Nguyen, Trong-Tin Nguyen, Trung-Nghia Nguyen, Trung-Thang Nguyen, Van-Hiep Nguyen, Van-Tuan Nguyen, Viet-Nhat-Long Nguyen, Viet-Truong Pham, Ha-Gia-Bao Pham, Nguyen-Phat Pham, Phi-Hung Pham, Truong-Phuong-Nam Phan, Anh-Quoc Phan, Hien-Dat Phan, Nguyen-Bao-Long Phan, Viet-Thanh Phu, Huynh-Manh-Trien Phung, Son-Thanh Tong, Gia-Dat Tran, Chi-Anh Tran, Gia-Huy Tran, Huy-Vu Tran, Kim-Huy Tran, Nhat-Cuong Tran, Tan-Tai Tran, Thanh-Son Tran, Thi-Xuan-Hy Tran, Trong-Bang Tran, Vo-Hoang-Lap Trinh, Quang-Huy Trinh, The-Nam-Chau Trung, Mai-Bao Vo, Dinh-Hieu Vo, Duy-Phuc Vo, Hoai-An Vo, Kim-Thanh Vo, Thanh-Son Vo, Viet-Khoi Vu, Dinh-Dung