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Nguyen, Van-Hiep
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Engineering

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Integrated Vision-PLC Control Architecture for High-Performance Delta Robot Sorting in Industrial Automation Vo, Kim-Thanh; Nghia, Bui-Duc; Tran, Huy-Vu; Huynh, Thanh-Tuan; Nguyen, Huy-Bao; Nguyen, Phong-Luu; Nguyen, Van-Tuan; Phan, Anh-Quoc; Phung, Son-Thanh; Nguyen, Van-Dong-Hai; Nguyen, Binh-Hau; Nguyen, Van-Hiep; Nguyen, Thanh-Binh
Scientific Journal of Engineering Research Vol. 2 No. 1 (2026): March Article in Process
Publisher : PT. Teknologi Futuristik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64539/sjer.v2i1.2026.337

Abstract

The rapid development of automation and robotics has increased the demand for high-performance industrial systems, in which Delta robots play a crucial role due to their lightweight structure, high speed, and precise positioning capability. This study aims to design, implement, and evaluate a Delta robot-based product classification system integrating PLC S7-1200 control and Machine vision. The proposed system employs a camera to detect object shape, color, and position on a conveyor, while a PC processes the image data and computes the robot’s inverse kinematics before transmitting control commands to the PLC. A hardware model of the Delta robot was designed and fabricated, and a dual-mode control application was developed to monitor and operate the robot in real time. Experimental results demonstrate that the system achieves stable operation, with a classification speed of up to 20 products per minute and an accuracy of approximately 95.7% for picking and placing tasks. The findings confirm the feasibility and effectiveness of integrating vision-based detection with high-speed parallel robot control for industrial sorting applications. The study also provides a foundation for further optimization in processing speed, mechanical design, and advanced image-processing techniques to enhance system performance in practical manufacturing environments.
Co-Authors Huynh, Thanh-Tuan Nghia, Bui-Duc Nguyen, Binh-Hau Nguyen, Huy-Bao Nguyen, Phong-Luu Nguyen, Thanh-Binh Nguyen, Van-Dong-Hai Nguyen, Van-Tuan Phan, Anh-Quoc Phung, Son-Thanh Tran, Huy-Vu Vo, Kim-Thanh