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MONITORING PADA UNIT GRADER 825A-2 DENGAN ALAT DATA LOGGER BERBASIS INTERNET OF THINGS PT KALIMANTAN PRIMA PERSADA JOBSITE INDE Pratama, Argiansyah Bayu; Monasari, Ratna; Khambali, Khambali; Pratama, Rizki Priya
TURBO [Tulisan Riset Berbasis Online] Vol 14, No 1 (2025): TURBO : Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v14i1.4145

Abstract

The GD825A-2 Grader Unit at PT Kalimantan Prima Persada Jobsite Indehas an average Physical Availability (PA) value of 89%, below the target of 92%, due to the high unscheduled breakdown. Manual monitoring of sensor parameters is one of the causes of delays in damage detection. This study designs and implements an Internet of Things (IoT)-based monitoring tool with a data logger to read sensor data in real-time. The methods used include testing sensor accuracy against manual measuring instruments, descriptive statistical analysis, errors, and process capability tests. The results show a temperature sensor error rate of 2%, oil pressure 5%, and engine rotation 0.11%. All sensors are also proven to be stable, within statistical control limits, and have decent process capabilities. This system allows for accurate, fast, and remote monitoring of unit conditions, thereby reducing the risk of breakdown, and optimizing maintenance costs for the GD825A-2 unit.
Effect of turbo cyclone vane angles on performance and emissions of a 1000 cc engine Monasari, Ratna; Qosim, Nanang; Jaya, Kukuh Laksana; Pratama, Argiansyah Bayu
Jurnal Polimesin Vol 23, No 4 (2025): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i4.7075

Abstract

The installation of a turbo cyclone in the intake manifold aims to increase airflow turbulence, thereby improving the air–fuel mixture process inside the combustion chamber. This study investigates the effects of turbo cyclone implementation on the performance, fuel consumption, and exhaust emissions of a 1000 cc engine. The cyclone was designed with six fixed vanes at angles of 30°, 45°, and 60°, and tested using two fuels: RON 90 and RON 92. Engine performance was measured with a dynamometer across 1000–6000 rpm, fuel consumption was evaluated using Specific Fuel Consumption (SFC), and exhaust emissions were analyzed with a gas analyzer. Results indicate that the 60° vane angle delivers the best overall performance, achieving a maximum power of 34.1 HP, peak torque of 57.4 Nm, and the lowest SFC of 93.33 g/kWh. Additionally, CO and HC emissions were reduced by up to 40% compared to the baseline (non-cyclone) condition. Among the tested fuels, RON 92 consistently provided better performance and lower emissions, highlighting its higher combustion efficiency. These findings demonstrate that the turbo cyclone (particularly at a 60° vane angle) effectively improves engine efficiency, enhances output, and reduces harmful emissions.