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All Journal Jurnal Sistem dan Manajemen Industri Indonesian Journal of Innovation Studies
Husna, Rofiatul
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Computer Science & IT Education Engineering Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Transportation

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Harnessing Lean and FMEA techniques to eliminate waste and enhance performance in poultry processing Husna, Rofiatul; Ambarwati, Rita; Turekulova, Dametken Medihanovna
Jurnal Sistem dan Manajemen Industri Vol. 9 No. 1 (2025): June
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/jsmi.v9i1.10078

Abstract

This study integrates lean manufacturing and failure mode and effects analysis (FMEA) to identify and mitigate production waste and risk in a poultry processing facility. The study identifies dominant waste types, waiting, motion, and over-processing by applying value stream mapping (VSM), fishbone diagram, and FMEA. The highest risk priority number (RPN) of 210 was found in the chilling process, indicating a critical need for corrective action. Implementing proposed improvements such as layout redesign and chiller capacity expansion resulted in measurable gains: a 5.8% reduction in labor costs, a 2.3% drop in operational expenses, and a 1.2% decrease in raw material waste. Compared to prior studies that applied Lean or FMEA separately, this research offers a structured Lean–FMEA framework tailored for the poultry industry. This model enhances efficiency while ensuring food safety and serves as a replicable method for similar industries.
Empowering Communities Globally through Revolutionary Grain Processing: Memberdayakan Masyarakat Secara Global melalui Pemrosesan Biji-bijian yang Revolusioner Irawan, Yuriza Rahayu; Husna, Rofiatul; Dewi, Linda Intania; Sischasari, Dyah; Istiningrum , Dyah
Indonesian Journal of Innovation Studies Vol. 25 No. 1 (2024): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i1.1113

Abstract

This research investigates economic empowerment strategies in Kedungpeluk village, Sidoarjo, focusing on processing grain yields to enhance local livelihoods. Utilizing a qualitative method based on literature review, the study identifies challenges and proposes solutions for operators of grain processing enterprises. Results indicate that processing excess grain into ready-to-eat products like abon, dendeng, and rempeyek udang can prevent spoilage and increase market value. The use of modern equipment and independent tambak cultivation is recommended to streamline production and increase self-reliance. The study suggests that these strategies, along with online marketing and product diversification like Korean food, can significantly improve local economic conditions. Collaboration with the government and utilization of digital marketing channels are also highlighted as essential for enhancing market share and economic empowerment in the community. Highlights: Value Addition: Process grain into high-value products to prevent spoilage. Self-Reliance: Use modern equipment for efficient, independent production. Market Expansion: Diversify products, employ online marketing for economic growth. Keywords: Economic empowerment, Grain processing, Livelihood enhancement, Local development, Community resilience
Co-Authors Dewi, Linda Intania Irawan, Yuriza Rahayu Istiningrum , Dyah Rita Ambarwati Sukmono Sischasari, Dyah Turekulova, Dametken Medihanovna