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The effect of biomass ratio and CaO/Si catalyst on hydrogen production from corncob–wood pellet gasification Purbo Suwandono; Widya Wijayanti; Nova Risdiyanto Ismail; Dzulfikar Johan Akbar; Wisnu Setyo Catur Pambudi
Jurnal Polimesin Vol 23, No 6 (2025): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i6.7803

Abstract

Biomass co-gasification combined with catalytic upgrading offers a promising pathway for enhancing hydrogen-rich syngas production. This study investigates co-gasification of corncob and wood pellets in an updraft fixed-bed reactor, integrated with ex-situ CaO/Si catalytic upgrading. Nine experimental runs were conducted by varying the corncob: pellet ratio (1:1–3:1), catalyst loading (6–10 wt% of 80 g biomass), and CaO/Si ratio (1:1–3:1), while reactor geometry, inlet air speed (10 m/s), and run duration (1500 s) were kept constant. The product gas was routed through an ex-situ catalyst bed, cooled in a condenser, and then analyzed using calibrated MQ sensors (H₂, CH₄, CO, CO₂). Gas composition was monitored using calibrated MQ sensors to provide comparative trends among operating conditions. The best performance was observed in Run 7 (50:50 biomass ratio, 10 wt% catalyst, CaO/Si = 2:1), achieving peak H₂ at 8000 ppm and CH₄ at 46,000 ppm, while CO₂ decreased to 16,000 ppm compared with several other runs. This outcome was consistent with CO₂ sorption by CaO, which can shift reactions toward higher H₂ formation (e.g., via the WGS equilibrium), and was supported by downstream upgrading reactions in the hot-gas line. The results suggest that combining biomass blending with ex-situ CaO/Si upgrading can improve the characteristics of hydrogen-enriched syngas within the investigated operating range.Biomass co-gasification combined with catalytic upgrading offers a promising pathway for enhancing hydrogen-rich syngas production. This study investigates co-gasification of corncob and wood pellets in an updraft fixed-bed reactor, integrated with ex-situ CaO/Si catalytic upgrading. Nine experimental runs were conducted by varying the corncob: pellet ratio (1:1–3:1), catalyst loading (6–10 wt% of 80 g biomass), and CaO/Si ratio (1:1–3:1), while reactor geometry, inlet air speed (10 m/s), and run duration (1500 s) were kept constant. The product gas was routed through an ex-situ catalyst bed, cooled in a condenser, and then analyzed using calibrated MQ sensors (H₂, CH₄, CO, CO₂). Gas composition was monitored using calibrated MQ sensors to provide comparative trends among operating conditions. The best performance was observed in Run 7 (50:50 biomass ratio, 10 wt% catalyst, CaO/Si = 2:1), achieving peak H₂ at 8000 ppm and CH₄ at 46,000 ppm, while CO₂ decreased to 16,000 ppm compared with several other runs. This outcome was consistent with CO₂ sorption by CaO, which can shift reactions toward higher H₂ formation (e.g., via the WGS equilibrium), and was supported by downstream upgrading reactions in the hot-gas line. The results suggest that combining biomass blending with ex-situ CaO/Si upgrading can improve the characteristics of hydrogen-enriched syngas within the investigated operating range.
PELATIHAN PENGOLAHAN LIMBAH TONGKOL JAGUNG MENGGUNAKAN METODE GASIFIKASI KEPADA MAHASISWA Purbo Suwandono; Nova Ridiyanto Ismail; Fachrudin Fachrudin; Muhammad Reza; Lukman Hakim
Prosidia Widya Saintek Vol. 5 No. 1 (2026)
Publisher : Universitas Widyagama Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Kegiatan pengabdian ini bertujuan meningkatkan kepekaan lingkungan dan kompetensi mahasiswa Teknik Mesin dalam mengolah limbah tongkol jagung melalui metode gasifikasi. Pelatihan dilaksanakan di laboratorium kampus dengan pendekatan diskusi–praktik. Sesi awal membahas dampak pembakaran terbuka, prinsip waste-to-energy, tahapan gasifikasi, serta aspek keselamatan kerja. Selanjutnya peserta menyiapkan tongkol jagung (pemilahan, pengeringan, penyeragaman ukuran), melakukan start-up gasifier skala laboratorium, mengatur suplai udara, memantau temperatur, menguji nyala syngas pada burner, dan menjalankan prosedur shutdown serta penanganan residu char/abu. Evaluasi dilakukan menggunakan pre-test dan post-test, observasi keterampilan, dan umpan balik peserta. Hasil menunjukkan peningkatan pemahaman yang konsisten pada seluruh peserta (n=10), dengan kenaikan rata-rata sekitar 80% dari sebelum ke sesudah pelatihan. Mahasiswa juga menunjukkan peningkatan disiplin K3 dan kemampuan troubleshooting dasar. Program ini efektif sebagai model pembelajaran terapan dan dapat direplikasi untuk pengelolaan biomassa pertanian di lingkungan kampus maupun masyarakat. Luaran kegiatan berupa SOP singkat, dokumentasi praktik, dan rekomendasi peningkatan alat untuk pembelajaran berkelanjutan berikutnya.