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Modification of Paving Block Molding Machine with the Addition of an Automatic Control System Based on a Programmable Logic Controller (PLC) Safitri, Laksita Aji; Darmawan, Andri; Sampurno, Bambang; Mashuri, Mashuri
IPTEK The Journal of Engineering Vol 11, No 3 (2025)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j23378557.v11i3.a23052

Abstract

Company X is a paving block molding machine fabrication company in Surabaya. However, the machine still has some shortcomings because it is still conventional or manually operated. Some of these shortcomings, such as being still prone to human error and being less consistent when operating, can affect the results of the amount of production. From this phenomenon, automation is very important in the industrial world. Therefore, by referring to previous phenomenon, through this research, an automatic control system is made on paving block molding machine using PLC. The results showed that PLC succeeded in developing a system that works automatically on the machine. Then, the ladder diagram used several instructions, including interlock, timer, counter, and set reset according to how the machine works. Then, the PLC-based automatic control system has a shorter cycle time than the original manual machine. Cycle time has decreased by 15.4%. From this decrease in cycle time, if simulated related to production capacity, an automatic control system can increase production per hour by 300 pcs more than the manually operated machine.
Synergistic Temperature Effect on the Acid Corrosion Inhibition of API 5L Grade B Steel Using Eichhornia crassipes Leaf Extract Safitri, Laksita Aji; Kuswanto, Yusuf Tanto; Husodo, Nur; Widiyono, Eddy; Subiyanto, Hari; Kusnadi, Dimitra Meidina
IPTEK The Journal of Engineering Vol 11, No 3 (2025)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j23378557.v11i3.a23162

Abstract

Corrosion is the deterioration of material properties, particularly metals, due to chemical reactions with the surrounding environment. One of the effective methods to mitigate corrosion is the addition of inhibitors. Organic inhibitors are considered environmentally friendly, cost-effective, and renewable. In this study, an extract of water hyacinth leaves (Eichhornia crassipes) was used as an organic inhibitor. The material tested was API 5L Grade B steel in 1 M HCl solution as the corrosive medium, with testing temperatures of 30 °C, 40 °C, 50 °C, and 60 °C, and inhibitor concentrations ranging from 500 mg to 2500 mg. The corrosion behavior was evaluated using Potentiodynamic Polarization (PDP), Electrochemical Impedance Spectroscopy (EIS), and Weight Loss (WL) methods. The results showed a significant reduction in the corrosion rate of API 5L Grade B steel in 1 M HCl solution when the water hyacinth extract inhibitor was added. In the PDP test, the corrosion rate for the sample without inhibitor reached 107.4 mm/year, while the lowest inhibition efficiency was 1.25% and the highest inhibition efficiency was 97.85%, observed at 50 °C with an inhibitor concentration of 2500 mg. This represents the maximum efficiency among all tested concentrations and temperatures.