Jurnal Sistem dan Manajemen Industri
Vol. 9 No. 2 (2025): December

Discrete-event simulation of truck–excavator systems in surface mining using a finite-source closed-loop queuing model

Danang Setiawan (Universitas Islam Indonesia)
Haswika Haswika (Politeknik Tanah Laut)
Qurtubi Qurtubi (Universitas Islam Indonesia)
M. Zikra Zizo Alfieta (Universitas Islam Indonesia)



Article Info

Publish Date
29 Dec 2025

Abstract

Truck-excavator interaction in surface mining is often modeled as finite-source, closed-loop queuing systems. An optimization-based approach is typically used, assuming deterministic and homogeneous fleet configurations. This paper aims to contribute to the current literature by implementing a simulation-based approach, discrete-event simulation (DES), to analyze a finite-source closed-loop queuing model in a surface mining operation. The case study used was coal overburden removal activities, which operate under a first-come, first-served discipline, and loop through four phases: loading, hauling, dumping, and returning. Under the current fleet configuration, the overburden removal activity is experiencing a 19,17% production shortfall and a match factor (MF) of 0.74. An MF below 1 indicates an under-truck system, where the excavator often idles while waiting for the trucks to arrive.  Three scenarios were tested using the validated DES model: (1) the as-is scenario with four trucks and one excavator, (2) variations of truck quantity, and (3) a route improvement scenario to reduce travel time. Simulation results indicate that adding five trucks yields the highest productivity (533.86 BCM/hour), utilization (92.48%), and MF (0.91), while the route improvement scenario achieved nearly comparable performance (513.94 BCM/hour, 88.86% utilization, MF = 0.88) with lower resource. Although the current case study operates under a homogeneous fleet with a single excavator, this study also tests the DES model under heterogeneous fleet configurations and a multi-server setup involving two excavators. These findings highlight the DES capability in modeling and analyzing a queuing system under a finite-source closed-loop, both for homogeneous and heterogeneous fleet configurations.

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Journal Info

Abbrev

JSMI

Publisher

Subject

Engineering Industrial & Manufacturing Engineering Transportation

Description

This journal aims to publish the results of research in the field of Industrial Engineering is published twice a year, managed by the University of Serang Raya. The scope of Sciences covers Operations Research, Manufacturing System, Industrial Management, Ergonomics and Work System, Logistics and ...