Syntax Literate: Jurnal Ilmiah Indonesia
Jurnal Ilmiah Indonesia

Analisis Penyebab Error Ca559 pada Excavator Komatsu Pc200-8m0 Melalui Evaluasi Kebocoran Injector Sistem Common Rail

Cipta, Denny Hendra (Unknown)
Ramli, Ismail (Unknown)
Halman, Halman (Unknown)
Anggini, Canda Putri (Unknown)
Viddy, Arkas (Unknown)



Article Info

Publish Date
22 Dec 2025

Abstract

Error CA559 on the Komatsu PC200-8M0 excavator is an indication of a drop in pressure in the common rail fuel system that can cause combustion failures, decreased engine performance, and increased emissions. This study aims to analyze the main causes of CA559 errors through a thorough evaluation of the condition of the fuel system, especially the injector components. The research methods include field observation, operator interviews, visual examinations, cut-out tests, as well as return flow measurements of injectors and supply pumps based on manufacturer's standards. The measurement results showed that the number 6 cylinder injector had a return flow value of 500 cc/min, far exceeding the standard limit of 180 cc/min, indicating a significant internal leakage. This condition causes unstable rail pressure, incomplete combustion, engine vibration, and the appearance of black smoke. Evaluation of other components such as inlet pressure, pressure limiter, and return supply pump shows that the results are still within normal limits. Thus, it can be concluded that the main cause of the CA559 error is an internal leak in injector number 6. Replacement of injectors and improved fuel quality control are recommended to prevent the recurrence of similar disturbances.

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Journal Info

Abbrev

syntax-literate

Publisher

Subject

Humanities Education Environmental Science Law, Crime, Criminology & Criminal Justice Social Sciences Other

Description

Syntax Literate: Jurnal Ilmiah Indonesia is a peer-reviewed scientific journal that publishes original research and critical studies in various fields of science, including education, social sciences, humanities, economics, and engineering. The journal aims to provide a platform for researchers, ...