Jurnal Sains dan Teknologi Reaksi
Vol 24, No 01 (2026): JURNAL SAINS DAN TEKNOLOGI REAKSI

DEVELOPMENT OF AN INNOVATIVE POLYURETHANE/POLYVINYLIDENE FLUORIDE MODIFIED LITHIUM-ION BATTERY SEPARATOR USING THE CASTING METHOD

Irna Safitri (Politeknik Negeri Lhokseumawe)
S Satriananda (Politeknik Negeri Lhokseumawe)
Nanang Rahmat Wijaya (Politeknik Negeri Lhokseumawe)



Article Info

Publish Date
31 Oct 2026

Abstract

This study developed a polyvinylidene fluoride based lithium-ion battery separator reinforced with polyurethane to improve its electrochemical performance, thermal stability, and dimensional stability. The primary objective of this research was to fabricate a PVDF-based separator modified with polyurethane to enhance its performance, thermal resistance, and shrinkage resistance. The separators were fabricated using the casting method with PVDF to polyurethane weight ratios of 2:8, 3:7, 5:5, 6:4, 7:3, 8:2, 9:1, and 10:0, and immersion times of 1, 2, and 3 days. The casting process was carried out by casting the polymer solution between two ITO glass substrates. The results showed that the 7:3 PVDF to polyurethane ratio produced the optimum membrane thickness of 20 μm, meeting the standard thickness requirement for lithium-ion battery separators (25 μm). Thermal characterization using Thermogravimetric Analysis (TGA) demonstrated that the membrane fabricated by the casting method remained thermally stable up to 300°C, followed by rapid thermal degradation between 300°C and 400°C. Morphological characterization using Scanning Electron Microscopy (SEM) revealed that the membrane surface contained numerous micropores distributed throughout the membrane. Although the pore distribution was not entirely homogeneous and some material agglomeration was observed, the abundance of micropores indicates that the membrane fabrication process successfully created ion transport pathways essential for lithium-ion battery separator applications.Keywords: Separator, Battery, LIB, PVDF, Poliuretan, Casting.

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Journal Info

Abbrev

JSTR

Publisher

Subject

Chemical Engineering, Chemistry & Bioengineering Chemistry Education Engineering Materials Science & Nanotechnology

Description

Jurnal Sains dan Teknologi Reaksi atau boleh disingkat dengan nama JSTR, berfokus pada banyak Aspek Teknik Kimia, seperti: Teknik Reaksi Kimia, Teknik Kimia Lingkungan, Energi Fosil dan Terbarukan, serta Sintesis dan Pengolahan Material. ...