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Journal of Energy, Mechanical, Material and Manufacturing Engineering
ISSN : 25416332     EISSN : 25484281     DOI : -
Core Subject : Engineering,
Journal of Energy, Mechanical, Material and Manufacturing Engineering Scientific (JEMMME) is a scientific journal in the area of renewable energy, mechanical engineering, advanced material, dan manufacturing engineering. We are committing to invite academicians and scientiests for sharing ideas, knowledges, and experiences in our online publishing for free of charge. It would be our pleasure to accept your manuscripts submission to our journal site.
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Articles 186 Documents
The Variation of Fuel Mixture of Pertalite and Corncob Bioethanol on Engine Performance Yuniarto Agus Winoko; Zulfikar Jabbaruddin Al Jihad Zulfikar; Umi Anis Ro'isatin
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.17779

Abstract

Year by year, fossil fuels start to run out due to the increasing marketing of fuel due to the increasing number of vehicles in Indonesia. It is proven by the increase in fuel prices in Indonesia, which means that the available oil is running low. To overcome the excessive use of fossil waste, researchers use alternative materials which are recycled from waste or commonly called bioethanol. The purpose of making a fuel mixture is that in addition to materials that are easily available, bioethanol does not damage the surrounding environment because it uses materials that do not contain harmful substances, which can be recycled such as fruit peels or plant waste. The study method used is experimental, using a Yamaha Force 115cc motorcycle. Data is obtained directly by observing the analysis of experimental results and then concluding in the form of graphs and tables. This test uses a dynamometer to determine the power and torque produced, while for testing the rate of fuel consumption using a measuring burette, then the calculation of fuel consumption is carried out. The results showed that there were differences in power, torque, Bmep and fuel consumption produced by variations in fuel. For maximum power produced on E15 fuel of 6.47 hp and a maximum torque of 5.16 Nm. For the lowest power produced on E20 fuel of 5.67 hp and the lowest torque of 4.39 Nm. The lowest fuel consumption was found in the use of E10 fuel of 0.000338 kg/hP while the highest fuel consumption was produced by E20 fuel of 0.0000406 kg/hP. For the highest Bmep on E15 fuel of 11.91 Psi and the lowest on E20 fuel of 11.39 Psi.
The Effect of Copper (II) Nitrate Addition and Tensile Stress on SCC of C44500 Material Tube Farhan Adi Farrasandi; Firmansyah Sasmita; Husaini Ardy
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.19827

Abstract

The heat exchanger is an intermediary for two or more fluids that flow both inside and outside of the heat exchanger to distribute heat. This process was aimed to increase efficiency levels in the process industry. One of the suitable materials for the tube is UNS C44500, also known as admiralty brass consists of 70Cu-30Zn, which has high thermal conductivity and good corrosion resistance. However, admiralty brass was susceptible to stress corrosion cracking (SCC) when faced with nitrate since the tube was also loaded by internal stress. Moreover, SCC was also exacerbated by dezincification. The C-ring test method examined the effect of nitrate compounds and dezincification on SCC in C44500 Tube components. Tensile stresses varied between 15, 45, and 85% of yield strength, which were immersed into nitrate solutions consisting of NaNO3 and Cu(NO3)2. Some specimens were washed using 20% ​​HCl to bring up dezincification. The results obtained that SCC occurred at the highest Cu(NO3)2 concentration, identified by longitudinal crack and passivity breakdown. All of the dezincified specimens were found cracked due to SCC after immersion into 1 M Cu (NO3)2, while un-dezincified were failed when given tensile stress between 45% to 85% of maximum yield strength.
Flow Rate Effects on Microstructure and Mechanical Properties for Titanium Weld Joint Dewi Puspita Sari; Amir Arifin; Gunawan Gunawan; Dendy Adanta; Ihsan Asura; Imam Syofii
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.19082

Abstract

Titanium is a metal with a low density, has good heat transfer, and a high melting point; hence widely used for various purposes, such as petrochemicals, aerospace, medical, and reactors. The titanium welding process is complicated because no absence of protection against air during the welding process results in the high absorption of oxygen from free air. In this work, ASTM Gr-1 Titanium is joining using Tungsten Inert Gas (TIG) welding method. The effect of argon flow rate on the mechanical properties of titanium welding and its microstructures is investigated by hardness and tensile tests. Then, microstructure observation to explore the fusion zone and heat-affected zone. Furthermore, phase formation during the welding process is analyzed using the X-ray diffraction (XRD) method. The tensile test revealed that maximum tensile strength was obtained at a 60 l/m argon flow rate while minimum tensile strength was received at 25 l/min. The hardness test shows that maximum hardness was obtained at 25 l/min on the fusion zone.
Online Blade Washing Analysis on Mitsubishi M701F Gas Turbine Performance in Power Plants Wilarso; Ari Dwi Wibowo
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.18140

Abstract

The main problem that often occurs in the operation and maintenance of power plants is a decrease in the reliability of the Gas Turbine. The decline in the performance of the Gas Turbine, which often experiences trips, was recorded at the highest 3 times in one day. Based on the inspection, it was found that there were deposits on the compressor and turbine blades during operation. The decrease in power in the generating unit is accompanied by an increase in fuel consumption. The purpose of this study is to analyze Blade Washing Online on the performance of gas turbines due to the formation of carbon deposits on the compressor wheel and turbine wheel. To improve the reliability of the gas engine, a method of doing Blade Washing is needed to clean carbon deposits in the compressor and turbine wheel. Based on the results of research before Blade Washing the turbine power only reached 255.37621 MW, after Blade Washing was able to make the compressor work more reliably, produce good turbine gas efficiency, and be able to reduce turbine gas performance disturbances due to running hours the power generated reached 268,77738 MW, there is a fuel consumption savings of 1.4 kg/s and thermal efficiency of 0.8%. In the Tanjung Priok Block 3 PLTGU unit, Online washing is carried out at a load condition of 200MW ±5MW. To clean fouling and maintain the performance of the turbine. Cleanliness of the compressor and turbine blades can be maintained by carrying out this blade washing based on a periodic schedule calculated based on running hours.
Optimization of the Effect of Electropolishing's Current Density and Time on Roughness, Microstructure and Corrosion Resistance Sutarno; Bambang Widyanto; E.P. Syuryana; Soleh Wahyudi; Fikri Septian Nurul Bayan; Camalia Bani Rachma; Gusti Verhan Pratama; Riskamti; Ariq Akmal Muwaffaq
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.19828

Abstract

The surface roughness of medical, pharmaceutical, food, and beverage equipment in direct contact with materials and products plays an important role in product quality, hygiene, equipment corrosion, and ease of cleaning. The high surface roughness is feared as a place for the accumulation of process residues, products, and nesting of microbes such as pathogenic bacteria that degrade product quality. The purpose of this research is to investigate the parameters of the electropolishing process, namely the electric current density and the time of the electropolishing process. The electrolyte solution is a mixture of 35% sulfuric acid and 51% phosphoric acid with the electropolishing process temperature being maintained at 50°C, using stainless steel as cathode, and the material being processed is AISI 316L. Characterization of electropolishing results includes roughness, microstructure, and corrosion resistance.
The Effect of Electroplating Hard Chrome with Different Dissolvent Compositions to the Mechanical Properties of ST-37 Mohammad Jufri; Yeshar Ego Ginola; Rr. Heni Hendaryati; Ali Saifullah; Daryono
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 6 No. 3 (2021)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v6i3.20669

Abstract

Electroplating hard chrome is a metal plating process with hard chrome which aims to not only coat as decorative, but also to coat metal surfaces more strongly, according to their use in the engineering world. In addition to decorative properties, the advantages of surface treatment techniques can also increase hardness, wear resistance, and corrosion resistance. The purpose of this research is generally to determine the effect of different solution compositions in the electroplating process of hard chrome on the impact strength of the structure on ST-37 steel. This time the specimens are 100mm x 6mm x 6mm and 50mm x 50mm as many as 3 pieces. In this study, the electroplating process of hard chrome was carried out using different parameters of the CrO3 solution composition from previous studies, namely 200 gr/lt, 350 gr/lt, and 400 gr/lt with an immersion time of 22 minutes. The results of this electroplating process were tested by testing the impact strength and microstructure. The results of the study can be concluded that the more the composition of the solution, the higher the impact toughness. The highest impact toughness value is 0.998 joules/mm2 at a solution concentration of 400 grams/litre and the surface results on ST-37 steel after getting hard chrome electroplating treatment is that the surface has Cr elements attached and gets thicker with increasing concentration which is used as a variation with the same immersion time.
Effect of pack carburizing and viscosity of quenching media on AISI 1010 steel Agris Setiawan; Anggar Dipogusti
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 7 No. 1 (2022)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v7i1.20743

Abstract

Pack carburizing is a method of surface hardening of steel which is carried out by diffusing carbon into the material where the carbon is initially solid. This study aims to determine the effect of pack carburizing treatment on the microstructure and hardness of AISI 1010 steel. The material was then cooled slowly in the oven to a temperatur of 150oC which was then followed by air cooling. Single Quenching is then carried out by reheating the carburizing material to a temperature of 870oC and then holding it at that temperature for 60 minutes. Quenching is done by cooling the material quickly using a cooling medium of varying viscosity. The results of the composition test showed an increase in carbon content to 4.1159%. The results of microstructure observations showed that a massive pearlite structure was formed to a depth of ± 0.794 mm on the surface of the carburizing specimen. The results of the hardness test using the Vickers method showed that the hardness value of the raw material increased after carburizing to 217.88±5.13 HV due to the formation of a pearlite structure. With this increase in hardness, the application of AISI 1010 Steel material becomes wider. Keywords: Carburizing, Quenching, Viscosity, Hardness, Microstructure
Effect of roof and wall material on energy usage for house cooling system in hot-humid climate Izzah A Wardah; Niken Adriaty Basyarach
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 7 No. 1 (2022)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v7i1.22574

Abstract

A model of a typical townhouse in Surabaya is simulated using building energy simulation software to analyse the energy consumption for cooling due to a severe climate. The assessment focused on the internal heat effects caused by the wall and roof material to meet the thermal comfort in a hot-humid climate region. A baseline building was a one-story building for one family with the typical load profile in Surabaya applied. The insulation thickness and material composition of the wall and roof were varied, whereas the internal cooling system was maintained at 25.5oC by the air-conditioning system. Results are presented and compared in terms of the annual energy consumption to meet the Indonesian standards for buildings. The best optimisation shows that the implementation of the insulation in the model can lower the annual energy consumption and conserve the energy by 37%.
The Study Analysis of Car Rim Design and Mechanical Properties Using Catia Bayu Pranoto; Gunawan Chandra; Fakhruddin Muhammad; Trifiananto Muhammad; Purwanto
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 7 No. 1 (2022)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v7i1.18369

Abstract

This study discusses the design of a car rim and analyzed its mechanical properties using three different basic materials: aluminum, steel, titanium. The purpose of this study is to reduce production time and to minimize the risk of design failure. In this study using the Catia software to design a rim, then simulate the effect of applying force on a component, applying a certain working pressure, then able to perform calculations and display the results for analysis. The analytical method used is the FEM method of static analysis. The mesh type uses a linear tetrahedron mesh. Provision of clamps or fixed constraints is carried out on the surface of the bolt hole, where this surface is in contact with the wheel holder of car drive system. Then given a circumferential loading of 200 kN/m2. It was found that aluminum material is the best for the manufacture of car rims, which has a low density so it is lighter than steel and titanium. However, alloys such as lead and magnesium are needed to increase their hardness, and chromium alloys are needed to protect the rims from corrosion due to use in a polluted environment and contain impurities that can trigger corrosion.
Effect of Thermoelectric Power and Air Flow on Air Temperature and Relative Humidity Arasy Fahruddin; Prantasi Harmi Tjahjanti; Mulyadi
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol. 7 No. 1 (2022)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v7i1.21761

Abstract

A dehumidifier is a device for drying air by releasing moisture. A dehumidifier with a thermoelectric cooler has the advantage of being more compact and has the potential to be combined with an air heater. This study aimed to determine the effect of thermoelectric power and airflow on air temperature and relative humidity. The research method uses direct experiments with six pieces of thermoelectric as a coolant. The data taken are the cooler surface temperature, the air temperature that is dried, and the humidity of the air. The test results show that the dried air temperature can reach 25.6oC with 78% humidity in environmental conditions with an ambient air temperature of 31oC.