Rekayasa Mesin
Rekayasa Mesin is published by Mechanical Engineering Department, Faculty of Engineering, Brawijaya, Malang-East Java-Indonesia. Rekayasa Mesin is an open-access peer reviewed journal that mediates the dissemination of academicians, researchers, and practitioners in mechanical engineering. Rekayasa Mesin accepts submission from all over the world, especially from Indonesia.
Rekayasa Mesin aims to provide a forum for national and international academicians, researchers and practitioners on mechanical engineering to publish the original articles. All accepted articles will be published and will be freely available to all readers with worldwide visibility and coverage.
The scope of Rekayasa Mesin are the specific topics issues in mechanical engineering such as design, energy conversion, manufacture, and metallurgy.
All articles submitted to this journal can be written in Bahasa and English Language.
Articles
965 Documents
MEL-FREQUENCY CEPSTRAL COEFFICIENTS (MFCC) FEATURE FOR PUMP ANOMALY DETECTION IN NOISY ENVIRONMENTS
Vinaya, Anindita Adikaputri;
Aciandra , Tiffani Febiola
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i2.1815
The continuity of a production process is supported by the availability of good assets. One of the efforts to support asset availability is through asset maintenance. One of the important assets in the industry is the pump. To detect anomalous conditions in the pump, the sound of the engine can be used. However, noisy environmental conditions can change the characteristics of the sound produced. This can have an impact on errors in identifying the condition of the machine. In this study, Mel Frequency Cepstral Coefficients (MFCC) is used, because the characteristics of MFCC are very attached to the sound signal and are appropriate for sound signals in the case of this noisy environment where the signal tends to be non-stationary. Support Vector Machine will be used as a method that maps input (machine features) and output (machine condition). In this study, a comparison of the use of combined features of time and frequency domains with time-frequency features (MFCC) will be carried out. Improved performance is obtained when the time-frequency domain acoustic feature in the form of MFCC is used with an average accuracy reaching 99.88% on the Medium Gaussian SVM model.
KARAKTERISTIK MEKANIK DAN BALISTIK KOMPOSIT Al-8Zn-4Mg-20 VOL.% SiC HASIL PROSES SQUEEZE CASTING DAN PERLAKUAN PENUAAN
Sabarati, Absaralita;
Adhipura, Panji;
Sofyan, Bondan T.
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1819
Armoured Personnel Carrier (APC) as a means to support the mobility of TNI must have high toughness so that they are not easily penetrated by bullets. The APCs are commonly made of steel due to their excellent toughness and ballistic properties, however, it has a high density that reduces their mobility. Therefore, an alternative material is needed, which is lighter but remains tough. One option is Metal Matric Composites (MMC). This research studied a composite with Al-8Zn-4Mg alloy as the matrix and 20 vol. % SiC as the reinforcement. The composite was melted in a muffle furnace, stirred at 500 rpm, and squeeze-cast at the pressure of 20 tons. The samples were then solution-treated at 500°C for 1 h and aged at 200°C for up to 100 h. Characterization included hardness and impact testing, optical microscopy, and Scanning Electron Microscope - Energy Dispersive X-ray (SEM-EDX). The samples were then thermal coated by the High-Velocity Oxygen Fuel (HVOF) method using WC-Co particles. The coated samples underwent ballistic testing in accordance with NIJ 0108.01 standard by using a type III 7.56 mm caliber projectile. The results show that the hardness and impact energy increased with aging due to the formation of Mg2Si and Mg3Zn3Al2 precipitates. Peak hardness conditions after aging for 2 h generated hardness of 90,25 HRB and impact energy of 3 Joules. The composite plate failed and was penetrated by a type III 7.56 mm caliber projectile.
DYNAMIC ANALYSIS OF NON-PNEUMATIC TIRES WITH HONEYCOMB SPOKES ON SPEED BUMPS
Sriwijaya, Rachmat;
Ghiffari , Fakhri;
Ra’if , Zahran;
Wijaya, Burhani
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i2.1832
The Non-Pneumatic Tire (NPT) has rapidly developed as an alternative to the Pneumatic Tire since it was created by Michelin in 2005. This research aims to investigate the influence of load and speed on the stress experienced by honeycomb-structured spokes of NPT tires when passing over speed bumps and the behavior of stress distribution in honeycomb spokes. Using the ANSYS Explicit Dynamics module, the chosen simulation method is the finite element method with transient dynamics. Several simulations were conducted by varying the load and initial speed of the NPT. The results of this study indicate that the higher the initial speed of the NPT, the higher the stress experienced by the spokes. Conversely, for all examined speeds, load variations do not significantly impact the stress level in the spokes. Further study on the behavior of NPT tires on inclined roads was also conducted.
DURASI PERAWATAN OPTIMUM UNTUK FASILITAS PRODUKSI MINYAK DAN GAS DI KILANG TUBAN EAST JAVA
Yahya, Indra Nur;
Mahatwan, Dian;
Setiawan, Ari;
Darmadi, Djarot B.
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1839
Electric Submersible Pump (ESP) is one of the most critical oil & gas equipment in Tuban East Java (TEJ) field. This research applies Reliability Centered Maintenance (RCM) to oil & gas to optimize maintenance methods for ESP at the TEJ field. The RCM was applied based on the historical failure events at equipment which caused Loss Production Opportunity (LPO). Start with Pareto chart, the RCM followed by Failure Modes and Effect Analysis (FMEA) that produced the Risk Priority Number (RPN) for the 80% problems. The last step provided the optimum maintenance periods using Weibull’s statistic. The result shows that flat cable in ESP has the highest RPN. Flat cable requires an optimum maintenance period of 509 days and a total cost of US$59,342. The total cost consists of Periodic Maintenance (PM) and Risk costs.
JARAK ROTOR YANG OPTIMAL TERHADAP RIPPLE PLATE PADA MESIN RIPPLE MILL UNTUK EFISIENSI HASIL PEMECAH BIJI KELAPA SAWIT CB MODIPALM KAPASITAS 8 TON/JAM
Harianto, Agus;
Aspiyansyah, Aspiyansyah;
Faot , Ecy Yedija
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1840
A ripple mill machine is one of the crucial pieces of equipment in the palm oil processing industry to separate oil palm kernels into fruit kernels and shells. One of the key components in this machine is the rotor and ripple plate, which play a role in the process of breaking seeds. This study aims to determine the optimal distance between the rotor and ripple plate on the ripple mill machine. The test was conducted using a CB Modipalm-type ripple mill machine. The parameter observed was the cracking efficiency of oil palm kernels, which was measured based on the percentage of cracked seeds, whole seeds, and crushed kernels. The results showed that the optimal distance between the rotor and ripple plate was 5 mm, with an efficiency value of 96.62%.
ANALISIS PERUBAHAN BENTUK CHASIS TERHADAP BEBAN SEBAGAI DASAR PERANCANGAN MESIN BENDING HIDRAULIC
Makinun, Makinun;
Anggono, Agus Dwi;
Riyadi, Tri Widodo Besar
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1841
In the world of the automotive industry there are still several problems that must be resolved, such as what happened in one of the workshops, there was a shortage of tools to repair bent truck frames because of the accident. One of the tools needed to repair the frame is the bending tool, with this the planning process for making the tool has a problem with the ability of the hydraulic tool to be used to repair the frame of the Mitsubishi Center 125. With the simulation method using SolidWorks software, it can be seen that the force load on the frame of the Mitsubishi center 125 will then obtain data that can be analyzed using the finite element method. In the simulation, try to use a force load of 1 ton.f to 20 ton.f at two points, namely the center and side, then can be seen that the displacement of the object that occurs. The results of the simulation are increasing the force load, the degree of change in shape is increasing along with the damage to the object and the highest change of 500 mm so it requires the ability of hydraulic tools that have a compressive capacity of more than 20 tons.
STEAM TURBINE HEAT RATE ANALYSIS BY METHOD PERFORMANCE TESTS ON POWER PLANT IN PT. KSA PALM FACTORY
Khusnaini, Alfan;
Aspiansyah, Aspiansyah;
Harianto, Agus;
Adrianur, Halim
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1842
This research analyzed the heat rate of a steam turbine in the palm factory of PT. KSA (PT. KSA) using performance testing methods. Steam turbine heat rate is a crucial parameter in power plant efficiency, and optimizing it can lead to significant cost savings. The research methodology conducted performance tests on the steam turbine at KSA's palm factory. The collected data was analyzed to determine the rate of improvement. The efficiency of a steam turbine can be seen from the heat energy input to produce 1 kWh of electricity and the turbine heat rate. Steam turbine efficiency was compared with the fuel energy required for every 1 kWh with the turbine heat rate. The turbine heat rate value was obtained based on the performance test, with the highest value being 51.516 (kJ/kWh) and the lowest being 40.514 (kJ/kWh). For steam turbine efficiency, the highest value was 8.89%, and the lowest value was 6.99%.
UNJUK KERJA MOTOR BAKAR PERTALITE DENGAN PENAMBAHAN BIOETHANOL DARI TETES TEBU
Purnama, Ari;
Romdloni , Macrus Afif
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1843
The rapid increase in the number of motorized vehicles has resulted in the depletion of the availability of fossil-based fuel oil. Bioethanol from sugarcane molasses waste is an alternative that can be applied to vehicles with the condition that it has 99.95% ethanol fuel grade. The study used a bioethanol sample fuel blend BE10 (Bioethanol 10%+90% Pertalite), and then conducted property testing and Gas Chromatography Mass Spectrometry (GCMS) to observe the compound structure of the fuel. Modification of the ignition timing forward 2o (+2) was done by reprogramming the Engine Control Module (ECM). The addition of up to 20% bioethanol to pertalite increased the octane number from 90 to 93.1. However, the heating value decreased from 42.5 to 39.18 MJ/kg. In the GC-MS test, the number of compounds in the fuel increased to 52 and 51 compounds, respectively. The highest improvement in engine performance of all parameters using bioethanol and advance ignition was sample (BE10+2). The thermal efficiency was 6.16%. Thus, the use of bioethanol fuel blends and ignition timing modifications can be applied to vehicles to get good performance and be more environmentally friendly.
PENGARUH LOAD CAPACITY LISTRIK TERHADAP EFFISIENSI TURBIN UAP MODEL C6-R8-ER : STUDY KASUS PADA PT. SURYA BORNEO INDUSTRI
Tratama, Teddy;
Aspiyansyah, Aspiyansyah;
Harianto, Agus;
Rahmandika, Kukuh
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1844
Steam turbines are widely used at many industrial. The purpose of this research was to study the effect of load capacity on steam flow mass rate. Load Capacity is directly proportional to the steam flow mass rate to increase Steam turbine power. While the effect of load capacity on steam turbine efficiency, where it shows the actual performance of the steam turbine which is very important to minimize operating costs. The highest thermal efficiency of 21.49% and the lowest thermal efficiency of 20.17% in the load capacity variation showed that the steam turbine can still be categorized in good condition where the operating period has reached 5 years. It is necessary to carry out preventive maintenance on steam turbine components so that they remain reliable in supporting the company's operational and production activities.
ANALISIS BENTUK PENAMPANG BULAT, SEGI EMPAT DAN BULAT BERONGGA TERHADAP FATIGUE FAILURE DAN TEGANGAN PADA MATERIAL BAJA ST 60
Aspiyansyah, Aspiyansyah;
Widayat, Adriant
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya
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DOI: 10.21776/jrm.v15i1.1845
Metal fatigue is a problem in the use of metals in their applications, especially when they are exposed to cyclic or repetitive loads. This study analyzes the effect of round, rectangular and spherical cross-sections on fatigue failure of ST 60 steel. By providing a fatigue test load of 150 N and a rotating speed of 1500 rpm and a test specimen installation position with a distance of 70 cm, it was found that the round cross-section broke when experiencing 26,471 cycles, the rectangular cross-sectional shape broke when experiencing 115,515 cycles and the hollow round shape broke when experiencing 201,983 cycles. The largest shear stress is generated by a spherical cross-section with a value of 247.7 N/mm2 and the lowest is by a material with a hollow spherical cross-section with a value of 194.478 N/mm2. Normal stress and the highest shear stress are produced specimens with a spherical cross-sectional shape, this is because the spherical cross-section has a tendency to spread normal stress evenly over its surface.