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Jurnal Optimasi Sistem Industri
Published by Universitas Andalas
ISSN : 20884842     EISSN : 24428795     DOI : -
Core Subject : Science, Engineering,
Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Mechanical Engineering
Jurnal Optimasi Sistem Industri (JOSI) is a peer-reviewed journal that is published periodically (April and October) by the Department of Industrial Engineering, Faculty of Engineering, Universitas Andalas, Padang.
Arjuna Subject : -
Articles 394 Documents
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Usulan Indikator Evaluasi Pemasok dalam Penetapan Bidder List: Studi Kasus Pengadaan Jasa PT. Semen Padang Pri Gustari Akbar; Henmaidi Hadiguna; Elita Amrina
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p39-54.2015

Abstract

Each company will seek to improve performance in order to obtain the optimal results and customer satisfaction. One of the factors that affect the performance of the company is the supplier or vendor, which acts as a supplier of the operational needs of the company consisting of raw materials and spare parts manufacturing equipment. The existence of suppliers is crucial for the production process and the product to be produced. Therefore, it is necessary to a proper selection of suppliers so as to eliminate all risks that would result in losses for the company. PT. Semen Padang is one of the companies involved in the cement industry is one of the members of PT. Cement Indonesia as the Holding Company. Until now both PT. Semen Padang and PT. Cement Indonesia does not have yet a standard method in the selection of suppliers for the procurement process of goods and services. This study aims to design the proposed indicator in the evaluation of suppliers to determine the bidder's list on a tender for the procurement of services in PT. Semen Padang. Based on the literature study, it obtained six criteria i.e: quality, delivery, performance history, price, technical capability, and procedural compliance, which are divided into 13 indicators of performance evaluation. These indicators will be validated by the cement industry. Future studies will design a model of evaluation of suppliers using Analytic Hierarchy Process (AHP) method to determine the bidder's list on a tender for the procurement of services in PT. Semen Padang.
Analisis Bahaya Fisik: Hubungan Tingkat Pencahayaan dan Keluhan Mata Pekerja pada Area Perkantoran Health, Safety, and Environmental (HSE) PT. Pertamina RU VI Balongan Dina Rahmayanti; Angela Artha
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p71-98.2015

Abstract

The eyes are part of the body that must be protected workers safety and health. Sufficient light is one of the most important aspects that determine the health of the eye, excellent lighting intensity affects the eyes. This study was performed at PT Pertamina RU VI Balongan, based on observation in the work area, it is necessary to evaluate the intensity of light and eye strain workers in a unit of PT. Pertamina Refinery Unit VI Balongan.Be collected from primary and secondary data and processing in the form of statistical testing using Microsoft Excel and SPSS Software 2.0. Tests conducted on four types of questionnaires and data variables intensity lighting in the office area of HSE unit RU VI Balongan.There are 12 rooms which have the following illumination standard (under 300 lux). Based on a statistical test between the variable quality of the lighting of the eye complaints get results there are two variables that have a relationship. In addition, all respondents had complaints of eye fatigue that varies with the highest percentage of 80% with complaints of eye feel sleepy and 63% of workers feel pain in the neck or shoulder.
Analisis Ketidaksesuaian Produk Air Minum dalam Kemasan di PT Amanah Insanillahia Elita Amrina; Nofriani Fajrah
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p99-115.2015

Abstract

Nowadays, the development of industry is increasing very rapidly. It can be known as the high competition between companies. Not only large and international scaled companies, small and medium-sized companies are also facing the same challenges in the global competition. Therefore, the companies need to conduct a quality control to maintain the quality of products produced and to achieve the conformance to specifications of product that has standardized by the company policies in order to improve the customer satisfaction. PT Amanah Insanillahia is a company involved in the bottled water industry. Based on the preliminary study, it shown the quality control only conducted to check the number of defective products produced without further evaluation and analysis. Therefore, there is a need to analyze the data of defective products produced and evaluate the results. The purpose of this study is to analyze the nonconformity product of the bottled water 600 ml brand PRIM-A. The p-chart is used in this research to analyze the number of defective products. Then, the fishbone diagram is used to analyze the causes of defective products. The results show that there is no data out of the control limits and mostly the data near in the central line of the p-chart. Using the fishbone diagram, it concluded that factors of man, machines, materials, methods, and environment are the causes of nonconformity products of the bottled water 600 ml brand PRIM-A. It is hoped this study will beneficial for the company to improve the product quality as well as to increase the customer satisfaction.
Perancangan Prototype Early Warning System pada Kontrol On/Off Belt Conveyor Menggunakan PLC Siemens S7-300 Taufik; Wahyuni Putri
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p116-137.2015

Abstract

Nowadays, automation system become an important aspect of the manufacturing process because could make integration manufacturing process on it more effective and more efficient. PLC or Programmable Logic Controller is one kind of automation system. Many industries use PLC as automation control device in the manufacturing process to control all kind of process. For example at transportation process of coals in generator industry. Coals could be burned because main elements of coals are carbon, hydrogen, and oxygen. Base on this prototype early warning system design, we get the result if sensor thermocouple detects temperature larger than setpoint temperature (it is 2000C), then PLC will give an order to shut down the output, that is a belt conveyor. The result of this prototype design could use at coals transportation as an early warning system. The design of prototype early warning system could detect and prevent fire because of the consequence of burned coals until spreading of fire could be avoided.
Analisis Pengukuran Produktivitas Perusahaan Alsintan CV. Cherry Sarana Agro Prima Fithri; Regina Yulinda Sari
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p138-155.2015

Abstract

CV Cherry Sarana Agro is a manufacturing company, which produces agricultural machinery. In reality, company evaluatesits work and performance based on level of profits. In order to maintain the company's performance, it is necessary to measures the productivity of company to see how effective the performance of this company. So it can be determined what is needed in order to improve the performance of the company and also can increase profits. Measuring the productivity can be seen from the financial data that obtained from the company. Then based on data processing, show this company's productivity levels decreased during the period of measurement and it means company requires efforts to increase the efficient use of inputs. It is necessary for company to increase its productivity for the future. This improvement was made by taking into account the partial productivity as inputs that affect the profitability of the company on an ongoing basis.
Perancangan Sistem Penunjang Keputusan Investasi Daerah Berbasis Webgis di Provinsi Sumatera Barat (Studi Kasus Badan Koordinasi Penanaman Modal Provinsi Sumatera Barat) Difana Meilani; Ryan Amirulfiras
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p156-175.2015

Abstract

The implementation of decision support system will be applied to support the regional investment of West Sumatera by providing a feasibility study analysis; exclusively the aspects of economic and financial criteria. This research was carried out in West Sumatera Regional Investment Coordinating Board as the authorities of regional investment licensing and controlling. The first step in designing a decision support system is conducting Pre – Study. It consists of literature study and pre–design study related to the field of study. Next step is using Unified Modeling Language (UML) method to provide, represent and visualize the system. The basic model of the financial feasibility study is implemented by using the predetermined assumption as the scope of the best system performance. The system design which is implemented uses the Web and GIS concept. Otherwise, the expected result from the research is the application is able to calculate the basic data from financial feasibility aspect into needed information in order to analyze the feasibility of any investments. The result should be converted into Net Present Value, Benefit Cost Ratio, Internal Rate of Returns, and Payback Period value. The last step of the research is verification and validation in order to make sure the ability of application accommodating the pre -design system requirements. The result of verification and validation is able to accommodate the pre -designsystem requirements conclusively.
Strategi Perencanaan Jumlah Material Tambahan dalam Memproduksi Semen dengan Pendekatan Taguchi untuk Meminimalkan Biaya Produksi (Study Kasus PT Semen Padang) Nelvi Irawati; Nilda Tri Putri; Alexie Herryandie Bronto Adi
Jurnal Optimasi Sistem Industri Vol. 14 No. 1 (2015): Published in April 2015
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v14.n1.p176-191.2015

Abstract

Cement is a construction material with a specific quality that must be meet standard requirements and customer requirements. Through a good and continuous quality control, it will produce cement with consistent quality as its Quality Planning. Cement quality is calculated after adding water by measuring its setting time, compressive strength developing, the heat of hydration, expansion/shrinkage, and its durability to environment effect. In cement application, the primary parameter to determine cement quality is its compressive strength. Some factors that affect compressive strength of cement are reactivity and amount of Tricalcium Silicate (C3S) of Clinker, Clinker free lime (free CaO), amount of SO3 in Cement, the amount of additional materials (insoluble residue/IR and loss on ignition/LOI), and sieve on 45 µm residue of cement. This research is intended to find how insoluble residue/IR, loss on ignition/LOI, and the amount of SO3 will affect compressive strength of cement. Various percentages of IR, LOI, and SO3 in cement will result in different compressive strength. Taguchi Method is applied to determine material proportion. With Orthogonal Array calculation for 3 factors and 4 levels, it will result in 16 calculation running times (L16 4**3). In laboratory scale, cement for this research has been being manufactured and then its compressive strength for 3 days, 7 days, and 28 days will be measured. Determination of optimal proportion will be calculated by statistic method for higher compressive strength and lower manufacturing cost.
Integrasi Quality Function Deployment (QFD) dan Conjoint Analysis untuk Mengetahui Preferensi Konsumen Desrina Yusi Irawati; Moses Laksono Singgih; Bambang Syarudin
Jurnal Optimasi Sistem Industri Vol. 13 No. 2 (2014): Published in October 2014
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v13.n2.p618-640.2014

Abstract

The advantages of QFD is to translate customer need into a technical response. But QFD has some disadvantages related to the difficulties in distinguishing the difference of needs between consumers, difficulties to fulfill the needs of different consumer groups, and the exietence of conceptual gap between consumers and companies. The proposed method to overcome these disadvantages is conjoint analysis. The main advantage of conjoint analysis is the ability to get the optimal design combination for products or services based on consumers' preference. The result of conjoint analysis, estimation of perceived value, and integration of QFD can be used to know the preference market needs among consumers, identify the office desk, determine consumer segments and technical respons, and estimate the additional price of office desk attributes as an effort to the development of the office desk. In overall the best Office desk combination results based on consumers' preference of Office desk is the white color without additional drawers or supporting features, with table size is 120x60x75 cm and footstool. Segmentation based on preferences resulting in three clusters, namely size, color, and availability of drawer. The highest technical response to be the company's priority in meeting the needs of consumers is to make the proper hole connection. Based on the perceived value, the company is capable to predict that the additional prices of 1 drawer is Rp.1-Rp.500.000, the addition price of 2 drawers is Rp.800,000 - Rp.900.000, and the addition price of the foundation of the foot is Rp.50.000 - Rp.150.000, and the additional price of supporting features is Rp.150.000-Rp.250.000.Keywords: Quality Function Deployment (QFD), conjoint analysis, segmentation and perceived value.AbstrakKeunggulan QFD adalah menterjemahkan customer need menjadi respon teknis. Namun QFD mempunyai kekurangan terkait sulit membedakan antara beragam kebutuhan konsumen yang bertentangan, sulit memenuhi kebutuhan konsumen yang berbeda kelompok, dan kesenjangan konseptual antara konsumen dan perusahaan. Untuk melengkapi kekurangan QFD, diusulkan metode conjoint analysis. Keunggulan utama conjoint analysis mampu mendapatkan kombinasi desain yang optimal untuk produk yang melekat pada preferensi konsumen. Hasil integrasi QFD dan conjoint analysis serta estimasi perceived value dapat mengetahui preferensi konsumen meja kantor, mengidentifikasi segmen konsumen meja kantor, menentukan respon teknis, dan mengestimasi harga penambahan atribut meja kantor sebagai upaya pengembangan meja kantor. Secara keseluruhan hasil kombinasi meja kantor terbaik berdasarkan preferensi konsumen meja kantor adalah warna putih, tidak membutuhkan penambahan fitur laci, tidak membutuhkan penambahan fitur pendukung, ukuran meja 120x60x75 cm, dan terdapat tumpuan kaki. Berdasarkan segmentasi preferensi terbentuk tiga klaster, yaitu klaster warna, klaster ukuran, dan klaster ketersediaan laci. Secara keseluruhan respon teknis yang menjadi prioritas perusahaan untuk memenuhi kebutuhan konsumen adalah pembuatan lubang sambungan yang tepat. Berdasarkan hasil perceived value, perusahaan dapat memperkirakan harga penambahan 1 laci berkisar Rp.1 - Rp.500.000, penambahan 2 laci adalah Rp. 800.000 – Rp. 900.000, penambahan tumpuan kaki Rp. 50.000 – Rp. 150.000, dan penambahan fitur pendukung Rp. 150.000-Rp. 250.000.
Strategi Peningkatan Daya Saing Usaha Kecil dan Menengah (UKM) Berbasis Kaizen Andi Suranta Meliala; Nazaruddin Matondang; Rahmi M Sari
Jurnal Optimasi Sistem Industri Vol. 13 No. 2 (2014): Published in October 2014
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v13.n2.p641-664.2014

Abstract

The economy was one factor the progress of a country. Each country competing to increase the productivity of the economy. Indonesia's economy ranks 17 world. Economic growth in Indonesia is very significant that was not separated from the role of small and medium enterprises (SMEs) that support the growth of exports and imports, one that can be seeded SMEs are SMEs manufacture of shoes. The role of SMEs that are so large and significant must always be maintained and developed to be able to compete in an era of global competition such as the implementation of the Asean Economic Community (AEC) in January 2015. Problems that interfere with the development and productivity of SMEs shoes, particularly around Medan city will be divided into 4 categories, namely: (1) human, (2) process, (3) facilities, and (4) Business competition. Based on this research, it is known that the most important issues that affect the development of SMEs in Medan shoe is its human resources. Solving these problems will be done with the Kaizen strategy (5S) which will be combined with the concept of training within industry (TWI) and the concept of P-Course. These improvements will result in strategies to increase the overall productivity of SMEs working with the primary focus is working and will evaluate the system works. This strategy is expected to fix the weaknesses of existing SMEs shoes, in order to face the global competition that will come.
Pengendalian Persediaan Pozzolan di PT Semen Padang Prima Fithri; Annise Sindikia
Jurnal Optimasi Sistem Industri Vol. 13 No. 2 (2014): Published in October 2014
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v13.n2.p665-686.2014

Abstract

Inventory of raw materials is the most important thing to produce the product. Inventory control of the raw materials quantityalso refers to the production process at the factory. PT Semen Padang used raw materials including cement manufacture clay, limestone, silica, gypsum, pozzolan and sand iron or copper slag. Among the raw materials, the most used is pozzolan. This research will be carried out data processing for inventory control using the EOQ (Economic Order Quantity) and POQ (Periodic Order Quantity) to compare with inventory control has been implemented by the company. The data collected for this study include data processing is the use of historical data pozzolan material per period in 2012 and 2013, the cost of raw materials ordering pozzolan, pozzolan storage costs of raw materials and lead time, acceptance of pozzolan from suppliers to storage. Data processing is performed to determine the inventory control of raw materials sand pozzolan in 2014. The results and conclusions obtained are forecasting the use of pozzolan in 2014 is 1.135.355,77 tons it means will be more than in previous years and the inventory control with POQ (Periodic Order Quantity) produces the minimum inventory costs with price Rp 1.775.179.959,61.

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