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Jurnal Optimasi Sistem Industri

JOSI
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Published by Universitas Andalas

ISSN : 20884842 EISSN : 24428795 DOI : -

Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Jurnal Optimasi Sistem Industri (JOSI) is a peer-reviewed journal that is published periodically (April and October) by the Department of Industrial Engineering, Faculty of Engineering, Universitas Andalas, Padang.

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Articles 386 Documents

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Evaluasi Shift Kerja dan Penentuan Waktu Standar PT X Berdasarkan Beban Kerja Trisna Mesra; Lusi Susanti; Hilma Raimona Zadry
Jurnal Optimasi Sistem Industri Vol. 15 No. 1 (2016): Published in March 2016
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

PT. X is one of the companies located in Dumai Industrial Region, produces fertilizer. This company has three production plants. The production capacity of the first plant is 450 tons/day, the second plant produces 750 tons/day and the third plant produces 700 tons/day. PT. X is supported by 2 sub companies, they are PT. A and PT. B. PT. A operates 5 bagging lines and PT. B operates 3 bagging lines. The fertilizer bagging process has three steps where each step has its own work station: putting the labeled sack to the hook followed by filling the sack with fertilizer, installing the tie cable, and sewing the fertilizer filled sack. From the initial survey, it was found that the processing time is not optimal to reach production target. PT. A and B have to set 24 working hours per day to run the target resulting on frequent over time, excessive fatigue and the negative impact of physically and mentally for the workers. Author’s hypothesis is the current condition has been one of the reasons for a decline of the production output. Therefore, the purposes of the research are to find the impact of current working hours and shift work pattern on the physical and psychological response of the workers and to calculate the standard time required to complete one cycle of bagging process. This standard time is very crucial to determine production target thus determine the optimal working hours and shift rotation. Measuring of heart rate are collecting results of a questionnaire of NASA-TLX are the parameters used to evaluate the physical and psychological response of workers. Two workers from different group worker, different shift work, from PT. A and PT. B were selected as samples to evaluate their heart rate pattern. The questioner spread out to all workers. Time standard was determined by observing and taking data of 40 bagging cycles for each shift work.The results show that shift work affecting the physiological response of workers in PT. B in the category between moderate to extreme especially for working element of arranging fertilizer sack to the pallet. This result was found for the two group workers. Frequent short rests between times are required to provide quick recovery for the workers and reduce excessive fatigue. Average standard time complete one bagging cycle was 0.12 minutes and 0.13 minutes for PT. A and PT. B, respectively. These standard times can be used to set the production output target for the two companies. Last, short rotation shift work with an additional number of workers is recommended for the shift pattern.

Systematic Review of Kansei Engineering Method Developments in the Design Field Hakim, Afif; Suhardi, Bambang; Laksono, Pringgo Widyo; Ushada, Mirwan
Jurnal Optimasi Sistem Industri Vol. 23 No. 1 (2024): Published in July 2024
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Kansei engineering is a critical method for designing products that meet functionality, usability, and pleasurability, essential elements for business success. Despite its significance, there is limited understanding of how this method has evolved in recent years. This study aims to analyze the development of Kansei Engineering research from 2018 to 2022 using the Scopus database. The research methodology involved stages of identification, screening, filtering, and inclusion, resulting in 41 articles for detailed analysis out of an initial 215. The results indicate that 85% of Kansei Engineering research focuses on tangible products, with 83% categorized as type 1 studies, and 56% not integrating other methods. Additionally, 88% of the studies use only Kansei words, and 41% visualize design results as 3D images, with 95% not considering unique aspects. is dominance of tangible product design and the lack of integration with other methods suggest a need for diversification in research approaches. Furthermore, the high reliance on Kansei words and 3D visualizations points to a potential area for innovation and expansion in research techniques. This review highlights a significant research gap in Kansei Engineering studies, emphasizing the need for more diversified approaches. By identifying these gaps, the study provides a clear direction for future research, recommending that Kansei Engineering should explore beyond the predominant trends and consider integrating with other methods and unique aspects. This can enhance the method's application in industrial engineering and lead to more comprehensive and innovative product designs. Future research should aim to fill these gaps, ensuring that Kansei Engineering continues to evolve and contribute effectively to the field of product design and development.

Enhancing Quality Control of Packaging Product: A Six Sigma and Data Mining Approach Resty Ayu Ramadhani; Rina Fitriana; Anik Nur Habyba; Yun-Chia Liang
Jurnal Optimasi Sistem Industri Vol. 22 No. 2 (2023): Published in December 2023
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Six Sigma is of paramount importance to organizations as it provides a structured and data-driven approach, fostering continuous improvement, minimizing defects, and optimizing processes to meet and exceed customer expectations. In response to the increasing defects of packaging product in a cosmetics industry in Indonesia, surpassing the speciﬁed 3% tolerance limit, this research conducts a thorough investigation into the root causes, corrective measures, and improvement proposals to elevate product quality. By leveraging the Six Sigma method and data mining techniques, the study systematically addresses the complexities associated with defect reduction in packaging for cosmetics product. The research methodology encompasses deﬁning the problem through SIPOC and Critical to Quality (CTQ) diagrams, measuring via control charts and sigma level calculations, and analyzing using tools like pareto diagrams, Apriori algorithms, ﬁshbone diagrams, and Fault Mode and Eﬀect Analysis (FMEA). Key ﬁndings reveal a notable correlation between spot defects and varying colors, leading to pearl defects as identiﬁed by the Apriori algorithm. FMEA identiﬁes critical failures, including suboptimal printing plate conditions, clumpy ink usage, and insuﬃcient operator attention to ink ﬁlling. The improvement stage proposes practical solutions, such as implementing alarms and buzzers, color-indicator-adjusted ink storage labels, and a structured form for cleaning and monitoring printing plates. These ﬁndings carry signiﬁcant implications, providing a tailored roadmap for enhancing the quality of cosmetic packaging. The anticipated implementation of proposed improvements aims to elevate customer satisfaction by addressing speciﬁc pain points in the production process. Furthermore, the research contributes valuable insights to the broader cosmetics industry, oﬀering eﬀective methodologies for defect reduction and quality enhancement in packaging processes.

Strategi Inovasi Industri Kecil Suku Cadang di Kota Padang Dina Rahmayanti; Widya Marcelena
Jurnal Optimasi Sistem Industri Vol. 11 No. 2 (2012): Published in 1st October 2012
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Small and medium enterprises in Indonesia gave big contributions to create job opportunities for community and increased Gross Domestic Product. Unfortunately, the current SMEs did not get any respect from the government. This is evidenced by many problems that happened with SMEs in Indonesia. Agency Statistic Center conducted survey in 2009 and 2010 and identified causes of the problems are availability of raw materials, financial problem, marketing, fuel or energy, transportation, skills, payment and many others. Formulation of the problems is how to design indicators of innovation that can be used to make policy strategies to solve the problems. The objective of research is to recommend some innovation indicators for spare part in Padang and use the indicators to make innovation policies. Method to determine the ability innovation of spare parts industries is Quality Function Deployment (QFD). The first stage is identify consumer needs. Consumer needs obtained from literatures and interviewed of stakeholders. Then, calculated based on customer importance ratings to obtain critical and non critical indicators. Indicators will be presented into the House of Quality (HOQ). The results of HOQ are determined some strategies by using SWOT analysis. This research result obtained 25 innovation indicators of technology that is divided into three aspects such as technology aspects, design and product quality aspects. Strategy formulation from SWOT analysis result some strategies with 4 categories and among of them are SO strategy (4 strategies), WO strategy (5 strategies), ST strategy (4 strategies), and WT strategy (3 strategies). Besides that, strategy architecture will present strategy implementation for 10 years and completed with some people that have participation to make this strategy implementation successful.Keywords: Indicator, small industries, innovation, strategy, production technology

Pengaruh Shift Kerja, Terapi Musik, dan Motivasi terhadap Beban Kerja Karyawan PT. TOA-GALVA Industries Widiyarini
Jurnal Optimasi Sistem Industri Vol. 17 No. 2 (2018): Published in October 2018
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

TOA Corporation has a factory in Indonesia with name PT TOA Galva Industries producing technology of communication device. This research aims to make improvement towards the workload of the employees in the production of injection plastic part. Problems that arise due to the mental workload of employees affect concentration, performance, achievements, and motivation at work, quality of sleep at home, health, and work accident. This caused by the target measurement and checking of the products of the company are set, the deadline the measurement and checking of products, Division of working time/shift work, irregular work environment factors (noise, temperature, lighting, etc.), and the personal problems brought on when working. Using NASA-TLX (Task Load Index) can be measured the mental workload employees through the phase weighting and rating stage. Early research result obtained values of WWL (weighted workload) of morning shift employees is 76,78, afternoon shift 77,97 and night shift 80,0 results experienced high mental workload. Proposed improvements were made with improved shift work, the application of music therapy and motivation. The evaluation result of the implementation of the improvement suggests the value of WWL (weighted workload) of morning shift employee is 53,34, afternoon shift 54,43, night shift 55,45 result decrease mental workload.

Cover & Preface JOSI Vol. 17(1) 2018 Hilma Raimona Zadry
Jurnal Optimasi Sistem Industri Vol. 17 No. 1 (2018): Published in April 2018
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Analisis Kepuasan Konsumen Terhadap Kualitas Pelayanan dan Harga Produk pada Supermarket dengan Menggunakan Metode Importance Performance Analysis (IPA) Melfa Yola; Duwi Budianto
Jurnal Optimasi Sistem Industri Vol. 12 No. 1 (2013): Published in 1st April 2013
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Currently, the number of retail companies grow rapidly. This condition make high level competition between retailing in Indonesia and each of company need to have effective strategy to survive in retail business. Beside, a number of big company also take opportunity to expand retail business, not only into big size category (e.q. Hypermarket) but also into small size such as mini market. It can be big challenges for Small Medium Enterprise to handle this situation. The Objective of this paper is to explain the priority of importance factors of customer satisfaction in a supermarket, as a strategy for company to survive in retail business. Data is collected by spreading questioner to 385 respondents, and processed by using Importance-Performance Analysis (IPA) to compare between customer's expectations and company's perfomances. There are 11 factors that company must pay attention and it is shown in Cartesian DiagramKeywords: Supermarket, customer satisfaction analysis, Importance Performance Analysis

An Application of Genetic Algorithm in Determining Salesmen’s Routes: A Case Study Noufal Zhafira; Feri Afrinaldi; Taufik
Jurnal Optimasi Sistem Industri Vol. 17 No. 1 (2018): Published in April 2018
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

This paper presents a case study of determining vehicles’ routes. The case is taken from a pharmaceutical products distribution problem faced by a distribution company located in the city of Padang, Indonesia. The objective of this paper is to reduce the total distribution time required by the salesmen of the company. Since the company uses more than one salesman, then the problem is modeled as a multi travelling salesman problem (m-TSP). The problem is solved by employing genetic algorithm (GA) and a Matlab® based computer program is developed to run the algorithm. It is found that, by employing two salesmen only, the routes produced by GA results in a 30% savings in total distribution time compared to the current routes used by the company (currently the company employs three salesmen). This paper determines distances based on the latitude and longitude of the locations visited by the salesmen. Therefore, the distances calculated in this paper are approximations. It is suggested that actual distances are used for future research.

Perencanaan & Penjadwalan Distribusi Pakaian Jadi dengan Metode Distribution Resource Planning Syarif Hidayat; Nunung Nurhasanah; Anela Septieni Zulkifli
Jurnal Optimasi Sistem Industri Vol. 12 No. 2 (2013): Published in 1st October 2013
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

The tight competition in the business world nowadays, especially after the signing of AFTA and ACFTA agreements calls for an increased competitiveness of domestic industries especially the garment industries. High quality products, competitive prices and the availability of products in the ever changing fashion market are the key factors to win the competition.Distribution is one of the important activities as it is directly related to fulfilling customer needs. Right products must be available in the right quantity and right condition and at the right time. Product availability in the market should be strong to prevent lost sales. However, a high service level means high inventory costs. Companies need tool to manage their inventory.This research proposes the planning and scheduling of distribution at XYZ using the Distribution Resource Planning (DRP) for product X102 for five selected distributors (Surabaya, Bogor, Pekalongan, Sidoarjo and Probolinggo) using the Exponential Comparison Method (ECM). The DRP results show that XYZ must issue production orders in the 3rd, 5th, 7th periods for X102 in the amount of 150 units. In addition to the DRP, to help the company controls the inventory level, the researchers developed a model of Excess Stock Management system using Dev C++.Keywords: Garment industry, Exponential Comparison Method, Distribution Resource Planning

Lean Implementation in Indonesian Small and Medium Enterprises: A Systematic Literature Review Meilani, Difana; Ab Samat, Hasnida
Jurnal Optimasi Sistem Industri Vol. 23 No. 1 (2024): Published in July 2024
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Lean implementation focuses on reducing waste and improving efficiency in business operations, a strategy widely embraced in developed countries. However, its adoption among Indonesian SMEs is limited and lacks adequate research. Understanding how lean practices can effectively enhance competitiveness and productivity in this vital sector of the Indonesian economy is crucial. Despite its widespread use in Western countries, there's a noticeable gap in research specifically examining how lean principles are applied within SMEs, especially in developing countries like Indonesia. Furthermore, there's a clear scarcity of studies detailing the current state of lean implementation in Indonesia, particularly within SMEs. This study conducted a systematic literature review (SLR), thoroughly searching peer-reviewed journals and conference papers. We identified 441 articles related to lean practices in Indonesia, with 40 focusing specifically on SMEs. Through this review, we uncovered key themes and trends in lean implementation, offering valuable insights into current practices and highlighting areas for future research. This paper represents one of the first comprehensive SLRs exploring lean practices within Indonesian SMEs. It aims to deepen our understanding of how lean methodologies impact SME operations in Indonesia and provides practical guidance for researchers and practitioners interested in lean implementation. By bridging these research gaps, we hope to contribute to the body of knowledge on lean implementation in Indonesian SMEs, suggesting strategies for effective implementation and paving the way for further study in this important area.

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Rika Ampuh Hadiguna

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hadiguna@ft.unand.ac.id

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Journal Mail Official
hadiguna@ft.unand.ac.id

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Location
Kota padang,

Sumatera barat

INDONESIA