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The Effect Analysis of Coating Thickness Variation and Mixture Composition of Magnesium – Flake Glass on Epoxy Coating on Abrasive Resistance, Adhesion Strength, and Prediction of Corrosion Rate of ASTM A36 Steel Plate Herman Pratikno; Hasan Ikhwani; Yudiardana Tridantoko Susarno
International Journal of Offshore and Coastal Engineering Vol. 4 No. 2 (2020)
Publisher : Department of Ocean Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j2580-0914.v4i2.9339

Abstract

Steel cannot be separated from the marine manufacturing industry. It is important to control the corrosion rate of steel used for offshore structures. The coating method can be used in mobilization areas and splash zones that have high corrosion rates due to sustained friction loads in the marine environment. The purpose of this study was to analyze the different in adhesion strength, abrasion resistance, and corrosion rate prediction of ASTM A36 low carbon steel plate with coating thickness variations of 300µm, 500µm, and 700µm and Magnesium Carbonate - Flake Glass mixture variations of 10%, 20%, and 30%. In the pull-off test, the highest value of adhesion strength was obtained from specimen with 300µm coating thickness and 10% Magnesium Carbonate - Flake Glass mixture with a value of 5.67 Mpa. The highest abrasion test value was obtained from specimen with 700µm coating thickness and 30% Magnesium Carbonate - Flake Glass mixture with a value of 0.91 Wear Cyces per Micrometer. Whereas in the three cells electrode test, the highest value was found at specimen with 700µm coating thickness and 30% Magnesium Carbonate - Flake Glass mixture with a value of 0,00010 mmpy.
The Effect Analysis of Coating Thickness Variation and Mixture Composition of Magnesium – Flake Glass on Epoxy Coating on Abrasive Resistance, Adhesion Strength, and Prediction of Corrosion Rate of ASTM A36 Steel Plate Herman Pratikno; Hasan Ikhwani; Yudiardana Tridantoko Susarno
International Journal of Offshore and Coastal Engineering Vol. 5 No. 1 (2021)
Publisher : Department of Ocean Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j2580-0914.v4i2.9956

Abstract

Steel cannot be separated from the marine manufacturing industry. It is important to control the corrosion rate of steel used for offshore structures. The coating method can be used in mobilization areas and splash zones that have high corrosion rates due to sustained friction loads in the marine environment. The purpose of this study was to analyze the different in adhesion strength, abrasion resistance, and corrosion rate prediction of ASTM A36 low carbon steel plate with coating thickness variations of 300µm, 500µm, and 700µm and Magnesium Carbonate - Flake Glass mixture variations of 10%, 20%, and 30%. In the pull-off test, the highest value of adhesion strength was obtained from specimen with 300µm coating thickness and 10% Magnesium Carbonate - Flake Glass mixture with a value of 5.67 Mpa. The highest abrasion test value was obtained from specimen with 700µm coating thickness and 30% Magnesium Carbonate - Flake Glass mixture with a value of 0.91 Wear Cyces per Micrometer. Whereas in the three cells electrode test, the highest value was found at specimen with 700µm coating thickness and 30% Magnesium Carbonate - Flake Glass mixture with a value of 0,00010 mmpy.
Effect Analysis on Coating Methods and Corrosive Media Variations toward Adhesion Strength, Corrosion Rate, and Metallography of ASTM A36 Steel with Polyurethane Coating Herman Pratikno; Hasan Ikhwani; Inaya Krista Pradyptia
International Journal of Offshore and Coastal Engineering Vol. 5 No. 2 (2021)
Publisher : Department of Ocean Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j2580-0914.v4i4.10933

Abstract

Corrosion can cause material damage due to the material’s reaction with the environment. Corrosion will affect materials on construction, including metal material, thereby reducing the strength and the construction life, especially in a corrosive environment. The most effective and economical corrosion control is coating. The right coating application method will result in good bonding of the paint with the material, so that the corrosion protection will be better. This research used the ASTM A36 carbon steel material and polyurethane coatings. The purpose of this study is to determine the adhesion strength and corrosion rate by varying the application methods, namely brush, roll, and spray. In the pull-off test, the highest value of adhesion strength was obtained in the spray coating method with an average value of 20,82 MPa. Whereas in the three-electrode cell testing, the lowest corrosion rate using NaCl corrosive media was found in the spray coating method with a value of 0.000025402 mmpy and the lowest corrosion rate using FeCl3 corrosive media was found in the spray coating method with a value of 0.00182 mmpy.
Effect Analysis of Post Heating Temperature Variation on Metallography and Bending Test of GMAW ASTM A53 Steel Weld Joint Herman Pratikno; Hasan Ikhwani; Muhammad Rizqy Jafa
International Journal of Offshore and Coastal Engineering Vol. 6 No. 1 (2022)
Publisher : Department of Ocean Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25800914.v6i1.14553

Abstract

ASTM A53 steel is medium carbon steel with 0.3% carbon content and is often used for pipe manufacturing. The purpose of this study was to determine the effect of post heating temperature variation on bending and metallography test on weld joint of ASTM A53 steel using the GMAW process. The electrode used is ER-70S-6. Post heating temperature variations are 250oC, 300oC and 350oC. The bending test result showed that welding with 350oC postheating temperature produce the smallest open defect value. The microstructure result showed that welding with 350oC post heating temperature produce the smallest pearlite percentage in three areas observed.
Pipeline End Manifold (PLEM) Structural Response Analysis due to the Settlement Process Ichwandanny Faturahman Darobi; Murdjito Murdjito; Hasan Ikhwani
International Journal of Offshore and Coastal Engineering Vol. 8 No. 2 (2024)
Publisher : Department of Ocean Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25800914.v8i2.4876

Abstract