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All Journal Jurnal Teknik Industri USU Jurnal Pengabdian Kepada Masyarakat (Indonesian Journal of Community Engagement) International Journal of Educational Review, Law And Social Sciences (IJERLAS) International Journal of Economic, Business, Accounting, Agriculture Management and Sharia Administration (IJEBAS) Wawasan : Jurnal Ilmu Manajemen, Ekonomi dan Kewirausahaan
Anizar Anizar
Universitas Sumatera Utara
Religion Humanities Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Environmental Science Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Library & Information Science Social Sciences Other

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APPLICATION OF THE FAILURE MODE AND EFFECT ANALYSIS METHOD IN QUALITY CONTROL OF STREET LAMP POLE PRODUCTION PROCESS IN MEDAN CITY Muhammad Naufal Ghani Siregar; Yeni Absah; Anizar Anizar
International Journal of Economic, Business, Accounting, Agriculture Management and Sharia Administration (IJEBAS) Vol. 6 No. 3 (2026): June
Publisher : CV. Radja Publika

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Abstract

The production process for galvanized street lamp poles in Medan City involves six main stages, each of which can lead to product failures. The absence of a standardized, documented quality control system means these potential failures cannot be proactively identified or controlled. This study aims to identify potential failures, calculate Risk Priority Numbers (RPNs), and formulate quality control action recommendations using the Failure Mode and Effects Analysis (FMEA) method. The study employed a descriptive, qualitative approach with a single-case study design. Data were collected through in-depth interviews, direct observation, and documentation studies involving four key informants. The results identified eleven (11) potential failures across six production process stages. Three failures were categorized as top priority, with the highest RPN values: weld defects—porosity, undercut, and incomplete fusion (RPN 315); zinc coating thickness below the minimum standard (RPN 288); and defective products passing through to the shipping stage (RPN 280). Recommended control actions include developing standard operating procedures, implementing a welder certification program, conducting batch-by-batch zinc thickness testing, adopting standardized inspection checklists, and periodically calibrating measuring instruments.
Co-Authors A. Jabbar M. Rambe Abdul Rahim Matondang Adhitia Elfian Santoso Dwi Puspitasari Dyah Mahastuti Ernitua Purba Fazira Salsabilla Idhar Yahya Ika Roma Rohami Nasution Ir Poerwanto Ir. Poerwanto Jerry Budiman Khawarita Siregar M. Zainul Bahri Torong Michella Hasibuan Muhammad Naufal Ghani Siregar Muhammad Yudhi Setiadi Muhammad Zein Anwar Nazaruddin Nazaruddin M Rizky Perdana Lubis Sugih Arto P Sugih Arto Pujangkoro Sugiharto P T Fariz Hidayat Tengku Fuad Maulana yeni absah