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All Journal Journal of Research and Technology Reka Buana : Jurnal Ilmiah Teknik Sipil dan Teknik Kimia Motor Bakar : Jurnal Teknik Mesin Rekayasa Sistem Energi dan Manufaktur
Solikin Solikin
Program Studi Teknik Mesin, Fakultas Teknik, Universitas Muhammadiyah Surabaya
Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Chemistry Civil Engineering, Building, Construction & Architecture Energy Engineering Environmental Science Industrial & Manufacturing Engineering Mechanical Engineering Transportation

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METHODE PENGERINGAN AMPAS TEBU (BAGASSE) DENGAN PEMANFAATAN KEMBALI PANAS GAS BUANG BOILER DI PG. PRADJEKAN BONDOWOSO Solikin, Solikin
Journal of Research and Technology Vol 5, No 1 (2019)
Publisher : Universitas Nahdlatul Ulama Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (112.84 KB) | DOI: 10.5281/zenodo.2577041

Abstract

At present the need for fossil fuels is very high, while reserves in nature are decreasing. For this reason, innovation is needed to find alternative energy from fossil fuels to alternative energy that is more environmentally friendly and can be renewed. The sugar factory as one of the Dutch heritage industries that produces solid waste in the form of bagasse can be used for boiler fuel. While the boiler exhaust gas (flue gas) from the chimney generated from burning fuel also causes air pollution can be used for drying bagasse so as to reduce the impact of pollution caused by the exhaust gas.The use of bagasse with a moisture content of around 49 - 52%  as boiler fuel as one of the causes of burning in the combustion chamber is not perfect and causes air pollution. The high temperature of the smoke gas coming out through the boiler chimney around 2200C has a heat content of 13475.72 kW and still high levels of water in the pulp can certainly be used to dry bagasse using a dryer (Rotary Dryer) Through the use of flue gas that is wasted on the boiler chimney for bagasse drying, it can increase the heat value of bagasse 50,544 x 106 Kcal / hour for the production of bagasse 30 tons / hour, reduce bagasse water content up to 35,1%, increase thermal efficiency and reduce pollutants released into the surrounding environment.
METODE PENGERINGAN AMPAS TEBU (BAGASSE) DENGAN PEMANFAATAN KEMBALI PANAS GAS BUANG BOILER DI PG. PRADJEKAN BONDOWOSO Solikin; M. Arif Batutah
Journal of Research and Technology Vol. 5 No. 1 (2019): JRT Volume 5 No 1 Jun 2019
Publisher : 2477 - 6165

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

At present the need for fossil fuels is very high, while reserves in nature are decreasing. For this reason, innovation is needed to find alternative energy from fossil fuels to alternative energy that is more environmentally friendly and can be renewed. The sugar factory as one of the Dutch heritage industries that produces solid waste in the form of bagasse can be used for boiler fuel. While the boiler exhaust gas (flue gas) from the chimney generated from burning fuel also causes air pollution can be used for drying bagasse so as to reduce the impact of pollution caused by the exhaust gas. The use of bagasse with a moisture content of around 49-52% as boiler fuel as one of the causes of burning in the combustion chamber is not perfect and causes air pollution. The high temperature of the smoke gas coming out through the boiler chimney around 220 C has a heat content of 13475.72 kW and still high levels of water in the pulp can certainly be used to dry bagasse using a dryer (Rotary Dryer) Through the use of flue gas that is wasted on the boiler chimney for bagasse drying, it can increase the heat value of bagasse 50,544 x 106 Kcal / hour for the production of bagasse 30 tons / hour, reduce bagasse water content up to 35,1%, increase thermal efficiency and reduce pollutants released into the surrounding environment.
Perancangan Spiral Kondensor untuk Pengolahan Sampah Plastik Menjadi Bahan Bakar Minyak dengan Proses Pirolisis Moh Arif Batutah; Deni Arifin; Poniman Poniman; Solikin Solikin
Reka Buana : Jurnal Ilmiah Teknik Sipil dan Teknik Kimia Vol 6, No 2 (2021): EDISI SEPTEMBER 2021
Publisher : Universitas Tribhuwana Tunggadewi Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33366/rekabuana.v6i2.2686

Abstract

This study aims to determine the dimensions of the spiral groove condenser to convert plastic waste into fuel and determine the material's effectiveness for making spiral groove condensers. This research was conducted in stages: potential identification, data collection, equipment design and calculation, design validation, testing, and equipment feasibility test. In the testing and equipment feasibility test, namely by inserting plastic waste into the pyrolysis process reactor, then heated to a temperature of 180 oC and an evaporation process occurs, the vapors obtained are then condensed to be fuel. The spiral groove condenser design is made with a length of 3 m, a diameter of 30 cm, and a height of 34 cm use ½ inch galvanized iron material and a plate thickness of 0.0127 mm. The cooling water circulation process uses a spiral iron pipe, with a temperature of steam entering the condenser 180 oC and the temperature of the water in the condenser is 40 oC. From 1000 gr of plastic waste can be produced as much as 100 ml of fuel.ABSTRAKPenelitian ini bertujuan untuk mengetahui dimensi kondensor alur spiral untuk merubah sampah plastik menjadi bahan bakar minyak, untuk mengetahui efektifitas bahan pembuatan kondensor alur spiral. Penelitian ini dilakukan dengan tahapan : identifikasi potensi, pengumpulan data, desain peralatan dan perhitungan, validasi desain, pengujian dan uji kelayakan alat. Pada proses pengujian dan uji kelayakan alat yaitu dengan memasukkan sampah plastik kedalam reaktor proses pirolisis, selanjutnya dipanaskan sampai temperatur 180 oC dan terjadi proses penguapan, uap yang yang diperoleh selanjutnya di kondensasi menjadi bahan bakar minyak. Rancangan kondensor alur spiral yang telah dibuat dengan panjang 3 m, berdiameter 30 cm dan tinggi 34 cm menggunakan bahan besi galfanis ½ inch dan tebal plat 0.0127 mm, proses sirkulasi air pendingin menggunakan pipa besi spiral, dengan suhu uap yang masuk ke dalam kondensor 180 oC dan temperatur air pada kondensor 40 oC. dari 1000 gr sampah plastik dapat dihasilkan sebanyak 100 ml bahan bakar minyak.
ANALISIS KEKUATAN STRUKTUR HOOK CRANE SWL 40 TON DENGAN METODE ELEMEN HINGGA Solikin, Solikin; Rizaly, Anastas; Mustaghfirin, M
Motor Bakar : Jurnal Teknik Mesin Vol 7, No 2 (2023): Motor Bakar: Jurnal Teknik Mesin
Publisher : Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/mbjtm.v7i2.9603

Abstract

Hook Crane ( kait ) adalah komponen yang sangat penting pada crane, yang berfungsi sebagai alat mengaitkan beban ke crane. Hook Crane tidak boleh mengalami kegagalan struktur pada saat melakukan pengangkatan. Hook Crane dapat mengalami kegagalan struktur disebabkan Hook Crane sudah memasuki masa reject. Pada ASME B30.10 1999, disebutkan dengan detail kriteria reject pada Hook Crane. Melakukan analisa statik struktur untuk mengetahui perbedaan respon antara Hook Crane standard ( Model A ) dan Hook Crane yang sudah memasuki kriteria reject ( Model B ) . Analisa menggunakan batuan software elemen hingga ( ANSYS ) untuk mengetahui nilai Total Deformation, Equivalent ( Von Mises ) Stress, Fatique Sensivity. Hasil perbandingan dua model Hook Crane akan digunakan sebagai dasar bahwa kenapa Hook Crane reject tidak boleh digunakan. Hasil simulasi menggunakan software elemen hingga. Pada pembebanan 100% dari SWL 40 ton. Nilai Total deformation Model A 0.68454 mm, Model B 0.8128 mm. Nilai Equivalent ( Von Mises ) Stress Model A 267.92 Mpa, Model B 301 Mpa. Nilai Fatique Sensivity ( Avalaible Life ) Model A 20,000 kali pengangkatan, Model B 9,000 kali pengangkatan. Dari hasil simulasi menunjukkan bahwa Model A Hook Crane yang masih standard memiliki nilai yang lebih baik dari Hook Crane Model B yang sudah memasuki masa reject. Hal ini menunjukkan bahwa kriteria reject yang diberikan oleh ASME sangat mempengaruhi dari kekuatan struktur dari Hook Crane. Hook Crane Model B sangat berpotensi untuk mengalami kegagalan struktur,  karena hasil dari simulasi Equivalent ( Von Mises ) Stress sebesar 301 Mpa jauh melibihi dari nilai Yield Strength Material yaitu 240 Mpa.
ANALISA PERBANDINGAN EFEKTIVITAS PENDINGIN OLI HIDROLIK PADA MESIN FINE BLANKING PRESS 160T DENGAN MENGGUNAKN FAN RADIATOR DAN CHILLER Suhariyanto; Solikin; Syahru Muharom, Muhammad
Rekayasa Sistem Energi dan Manufaktur (ReSEM) Vol 2 No 1 (2024): Journal Rekayasa Sistem Energi dan Manufaktur
Publisher : Universitas Muhammadiyah Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30651/resem.v2i1.20622

Abstract

The difficulty of stabilizing the temperature in the engine hydraulic system. PT. XYZ still hasn't found the best way or option to stabilize the temperature of the two 160T fine blanking press machines that require good hydraulic oil cooling, so the company wants to find out which is better by installing radiator fan cooling on the 160T A fine blanking machine or installing chiller cooler on the 160T B fine blanking machine. With that, data processing is carried out to determine the effectiveness of the two, and based on the data collected the 160T fine blanking press machine using a radiator fan cooler is more effective than using a chiller cooler. Keywords : Fan Radiator,Chiller, Efektivitas, Oil Hydraulic.
Analisa Pengaruh Penggunaan Bahan Bakar Alternatif Terhadap Performa Kiln Semen Mustika, Indra; Solikin
Rekayasa Sistem Energi dan Manufaktur (ReSEM) Vol 2 No 2 (2024): Journal Rekayasa Sistem Energi dan Manufaktur
Publisher : Universitas Muhammadiyah Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30651/resem.v2i2.23460

Abstract

Penggunaan bahan bakar batu bara yang dikategorikan sebagai sumber daya alam tidak terbarukan harus menghadapi tantangan baru ditengah krisis energi dunia dan kenaikan harga batu bara. Kiln Tuban 2 membutuhkan energi batu bara untuk sebesar 3300 MJ/ton klinker. Penelitian ini bertujuan untuk menganalisa potensi energi terbarukan berupa pemanfaatan limbah dalam rangka menurunkan penggunaan batu bara pada industri semen. kajian mendalam tentang pemanfaatan kembali energi dari limbah dengan tehnologi co-processing yang dikembangkan khususnya pada kiln semen. Penelitian ini mengambil data operasi kiln pada bulan Januari 2024 dengan membandingkan data bulan Maret 2021. Dengan pemanfaatan limbah untuk bahan bakar dapat menurunkan penggunaan bahan bakar batu bara sebesar 10% pada bulan Januari 2024 dari 27 tph menjadi 24 tph. Penghematan ini setara dengan persentase 8.1% biaya seluruh bahan bakar kiln.
Co-Authors Batutah, Moh Arif Deni Arifin M. Arif Batutah Mustaghfirin, M Mustika, Indra Poniman Poniman Rizaly, Anastas Suhariyanto Syahru Muharom, Muhammad