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All Journal Journal of ICT Research and Applications Jurnal Teknologi Elektro ELKOMIKA: Jurnal Teknik Energi Elektrik, Teknik Telekomunikasi, & Teknik Elektronika Religious: Jurnal Studi Agama-Agama dan Lintas Budaya CIRCUIT: Jurnal Ilmiah Pendidikan Teknik Elektro Humanitas : Jurnal Psikologi Journal of Industrial Engineering JEEE- Journal of Electrical And Electronics Engineering Jurnal INFOTEL
Antonius Suhartomo
Faculty Of Engineering, Department Of Electrical Engineering, President University, Bekasi, Indonesia
Religion Aerospace Engineering Humanities Chemical Engineering, Chemistry & Bioengineering Computer Science & IT Education Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Other

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Journal : Journal of Industrial Engineering

 1 
Semi Otomatisasi Untuk Efisiensi Tenaga Operator Pada Produk Regulator Zazam Dumadi; Antonius Suhartomo
JIE Scientific Journal on Research and Application of Industrial System Vol 2, No 2 (2017)
Publisher : President University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1125.78 KB) | DOI: 10.33021/jie.v2i2.488

Abstract

The purpose of this study is to explain about automation as which is one step to reduce costs due to rising wages of employees every year. The other purpose of machine automation is to improve product quality. This project was carried out at PT. XYZ which produces automotive parts, one of which is a regulator product that functions as a voltage stabilizer on the car charge dynamo. This automation uses 2 methods, namely the method of dividing the operator's total work and machine improvisation. The machine that is automated in the Regulator product is an IC Silicone Potting Regulator machine. This machine functions as a filler for silicone material and also a vacuum process. In the process of filling silicone material initially using operator assistance. The target of this automation is to replace the role of the operator to fill the silicone material and be replaced by the machine. As a component of the automation of this machine, the author uses the IAI ROBO Slider. Where IAI ROBO Slider is able to move in certain positions as desired. This automation study also confirms or checks product quality so that product quality is maintained before and after the engine automation project. The results of this automation are able to reduce 1 operator in the regulator product, so as to reduce the operator's overall working hours each month. This automation project was obtained by Break Event Point (BEP) for 2.35 months. Keywords: Automation, machine IC Silicone Potting Regulator, operator, silicone material, IAI ROBO Slider, Break Event Point.
Impact of Cripple Part Storage Management System Improvement on the Overall Equipment Effectiveness in an Automotive Spare Part Manufacturing Company Erwin Sitompul; Muhammad Junedi; Antonius Suhartomo
JIE Scientific Journal on Research and Application of Industrial System Vol 8, No 2 (2023)
Publisher : President University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33021/jie.v8i2.4683

Abstract

Improving productivity and performance is a continuous process in all manufacturing companies. Since a product fabrication process mostly consists of many production and work steps, there is always an opportunity for small improvement. If conducted consistently and continually, a series of small improvements can yield a considerable increase in overall productivity and performance. In this paper, the effort undertaken in an automotive spare part manufacturing company to reduce downtime due to the dandori process is presented. Dandori is the installation or setup required between the production of two different spare part types. The setup includes stocking in incomplete lots of product, or the cripple parts, of one type and stocking out the cripple parts of the other. The existing dandori process consisted of 12 steps and required 190.2 seconds. The development of a storage management system was proposed to reduce the downtime required to fill the production check sheets and to find the correct drawer in the storage room. The new dandori process consists of 19 steps and requires 140.4 seconds. The manual check sheet filling was replaced with QR code scanning and data input on a computer, while the manual finding of the correct drawer was assisted by the LED indicators. Production data for the duration 4 months before and 4 months after the improvement was analyzed. The availability rate of the process increases from 84.87% to 89.34%, and the overall equipment effectiveness (OEE) increases from 73.11% to 78.37%. The obvious increases encourage further continuous improvement cycle in the company.
Co-Authors Arjon Turnip Arthur Silitonga AS Hikam, Muhammad Azzizah Mulia Kusumaningrini Kartodirdjo Bayu Prasetyo, Bayu Cutifa Safitri Darmawan, Farhan Diviandi Muhammad Elkana William Hasibuan Erwin Sitompul Ghalib Eko Prasetyo Iksan Bukhori Joni Welman Simatupang Maharani Ongky Anggraini Muhammad A.S. Hikam Muhammad Ferrizal Ramadhan Muhammad Junedi Nendi Suhendi Syafei Prabowo, Andri Setia PRASETYO, GHALIB EKO Prastyo, Ludfi Ahmad Sefty Meliana Tamba Syafira Fauzia Tarigan, Hendra Tery Setiawan Tery Setiawan Thariq Auliya Arrazaq Timothy Nathaniel Halim Zaiul Farhan Zazam Dumadi