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All Journal Rekayasa Mesin Jurnal Kedaymas JURNAL PERMADI: PERANCANGAN, MANUFAKTUR, MATERIAL DAN ENERGI Penamas: Journal of Community Service Journal of Materials Exploration and Findings Tintamas: Jurnal Pengabdian Indonesia Emas
Tubagus Noor Rohmannudin, Tubagus Noor
Jurusan Teknik Material dan Metalurgi, Fakultas Teknologi Industri, Institut Teknologi Sepuluh Nopember (ITS)
Religion Arts Humanities Automotive Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Engineering Health Professions Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mechanical Engineering Public Health Other

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UJI EFISIENSI ANODA KORBAN PADUAN ALUMINIUM DAN ZINC MENGGUNAKAN STANDAR UJI DNV RP-B401 TERHADAP VARIASI TEMPERATUR ELEKTROLIT Rohmannudin, Tubagus Noor; Sulistijono , Sulistijono; Kusuma, Willy Deviet; Sitorus , Grace Aghata
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1503

Abstract

Corrosion is a decrease in metal quality caused by electrochemical reactions with the surrounding environment. Corrosion is destructive, dangerous, and can cause great losses. Corrosion cannot be stopped but its rate can be controlled. There are many methods that can be used to control the rate of corrosion, one of them is the sacrificial anode cathodic protection. Protection of anode cathodic sacrificial utilizes the principle of a galvanic cell where the metal will be protected or the cathode has a higher potential otherwise the metal will be sacrificed or the anode has a lower potential value. One of the standard practices used to design cathodic protection is DNV RP-B401. By carrying out tests according to the DNV RP-B401 standard, then it can be seen the value of the efficiency of the sacrificial anode working on cathode protection. The efficiency of the sacrificial anode needed to be known to measure the performance of the sacrificial anode in providing protection to the metal to be protected. This research was conducted to determine the effect of differences in electrolyte temperature on the efficiency values of aluminum alloy and Zinc alloy sacrificial anodes. In this study the feasibility test was carried out using electrolyte temperature variations, namely at temperatures of 20°C, 25°C, 30°C, and 35°C. the efficiency results obtained in aluminum alloys for temperatures of 20°C, 25°C, 30°C and 35°C were 88.6%, 80.66%, 76.55% and 63.23%. Then for the Zinc alloys with the same temperature variations were 92.95%, 90.39%, 88.15%, and 77.24%.
ANALYSIS THE EFFECTS OF YTTERBIUM RARE EARTH ON THE CORROSION RATE OF SACRIFICIAL ANODE ALUMINIUM IN SEAWATER ENVIRONMENT AT ROOM TEMPERATURE Nurdiansyah, Faisal; Pribadi, Bima Tegar; Rohmannudin, Tubagus Noor; Kurniawan, Budi Agung
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1519

Abstract

Corrosion is a degradation process on metal that happen naturally. Corrosion is one of the most common problems in the industry, resulting the corrosion prevention much needed to increase the lifetime of a material. One of the methods of corrosion prevention is cathodic protection using a sacrificial anode. This research was conducted to analyze the effect of ytterbium rare earth to the corrosion rate of sacrificial anode aluminium in seawater environment. In this research, the ytterbium rare earth used using variety of 14%, 21%, and 22%. The alloy was made using a casting process with a mini furnace, and was characterized using XRF, XRD, SEM-EDX, and Metallographic Tests. Then an immersion test was carried out for 10 days and a tafel test using the Corrtest tool and the CS Studio5 application. The electrolyte solution used is 3.5% NaCl and SCE as a reference electrode. The results show that as the element Ytterbium(Yb) increases, the grain size becomes smaller and finer. This is because Ytterbium(Yb) has a role as a grain refiner. Based on the results of the corrosion rate calculation, the lowest corrosion rate value was sample B with a Yb percentage of 21%, which had a corrosion rate value of 0.005 mm/year on the tafel test. Whereas for the 10-day immersion test, the lowest corrosion rate value was also obtained from sample B with a Yb percentage of 21%, namely 1.030 mm/year. The addition of the element Ytterbium(Yb) decreases the potential value of the sacrificial anode in seawater at room temperature with 22% Al-Yb alloy which has a potential value of the criterion of -821mV, so that only 22% Al-Yb alloy can protect the cathode.
PEMETAAN KOROSIFITAS ATMOSFER MENGGUNAKAN LOGAM BAJA KARBON RENDAH DAN KARBON TINGGI PADA WILAYAH KOTA SURABAYA Rohmannudin, Tubagus Noor; Noerochim, Lukman; Sulistijono, Sulistijono; Achly, Fariza Hafizh; Tanjung, Rifqi Aulia
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1653

Abstract

Corrosion of metals is inevitable. One of the factors that affect corrosion is environmental conditions that contain pollutants like SO2, NO2, and Cl- which are found in many industrial and seaside areas. Surabaya is an area that has 2 types of conditions. In addition, Surabaya is the capital of the province where infrastructure development is running rapidly. Thus, this study maps the level of atmospheric corrosion in five areas in Surabaya by collecting corrosion rate data for 4 months with weight loss method using AISI 1020 Steel and SK5 Steel as test metals. XRD and SEM-EDX tests were conducted to compare the corrosion results. The average corrosion rate of low carbon steel was 0,6561 mpy and high carbon steel was 1,2523 mpy. The results concluded that the high level of atmospheric corrosivity of low carbon steel is in Sukomanunggal, Bulak, Rungkut, Pakal, Krembangan, and Bubutan sub-districts. The medium level is in Tegalsari, Gubeng, Tenggilis Mejoyo, Karang Pilang, Jambangan, Sawahan, and Dukuh Pakis sub-districts. The low level is in Lakarsantri, Mulyorejo, Simokerto, Sambikerep, Genteng, and Wonokromo sub-districts. Meanwhile, high atmospheric corrosivity levels for high carbon steel are in Krembangan, Karang Pilang, Bulak, Tenggilis Mejoyo, Pakal, and Jambangan sub-districts. The medium level is in Rungkut, Sawahan, Bubutan, Wonokromo, Tegalsari, Sukomanunggal, and Lakarsantri sub-districts. The level is in Dukuh Pakis, Genteng, Gubeng, Simokerto, Sambikerep, and Mulyorejo sub-districts. This mapping is based on the level of corrosion in each sub-district which is influenced by the presence of industry and its geographical location.
ANALISIS PENGARUH VARIASI HOLDING TIME ANNEALING TERHADAP LAJU KOROSI TITANIUM PADA LARUTAN CAIRAN TUBUH SINTETIS Rohmannudin, Tubagus Noor; Noerochim, Lukman; Sulistijono, Sulistijono; Luthfiansyah, Candra Rizki; Tanjung, Rifqi Aulia
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1654

Abstract

Biomaterials are crucial for bone implants due to their biocompatible and inert nature, ensuring no adverse effects within the human body. Titanium is renowned for its exceptional corrosion resistance. This research aims to analyze the impact of annealing holding time and pH of synthetic body fluid on the hardness and corrosion rate of titanium. The annealing process was performed at 700°C, with holding times of 30, 60, and 90 minutes. As an electrolyte medium, a Hanks' solution with pH variations of 4, 6, and 8 was used and maintained at 37°C. Potentiodynamic corrosion testing demonstrated the lowest corrosion rate in specimens treated with 30 minutes of annealing at pH 8, measuring 0.32 x 10-2 mmpy. The 30-minute annealing exhibited the lowest corrosion rate, which was confirmed by Electrochemical Impedance Spectroscopy (EIS) results showing a higher Rp value, indicating a lower corrosion rate. This is attributed to the presence of a passive Rutile TiO2 layer formed during the annealing process, as confirmed by X-ray Diffraction (XRD) analysis. Metallography observations indicated that the microstructure of untreated specimens consisted of α and β phases. Scanning Electron Microscopy (SEM) analysis of specimens annealed for 30 minutes revealed an oxide layer on the surface without any visible pores. However, an increase in annealing holding time led to the formation of pores, particularly noticeable after 90 minutes of annealing. The presence of pores in the oxide layer resulted in an increased corrosion rate with longer annealing holding times. Conversely, hardness testing demonstrated that longer annealing holding times resulted in higher hardness values.
UJI EFISIENSI ANODA KORBAN PADUAN ALUMINIUM DAN ZINC MENGGUNAKAN STANDAR UJI DNV RP-B401 TERHADAP VARIASI TEMPERATUR ELEKTROLIT Rohmannudin, Tubagus Noor; Sulistijono , Sulistijono; Kusuma, Willy Deviet; Sitorus , Grace Aghata
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1503

Abstract

Corrosion is a decrease in metal quality caused by electrochemical reactions with the surrounding environment. Corrosion is destructive, dangerous, and can cause great losses. Corrosion cannot be stopped but its rate can be controlled. There are many methods that can be used to control the rate of corrosion, one of them is the sacrificial anode cathodic protection. Protection of anode cathodic sacrificial utilizes the principle of a galvanic cell where the metal will be protected or the cathode has a higher potential otherwise the metal will be sacrificed or the anode has a lower potential value. One of the standard practices used to design cathodic protection is DNV RP-B401. By carrying out tests according to the DNV RP-B401 standard, then it can be seen the value of the efficiency of the sacrificial anode working on cathode protection. The efficiency of the sacrificial anode needed to be known to measure the performance of the sacrificial anode in providing protection to the metal to be protected. This research was conducted to determine the effect of differences in electrolyte temperature on the efficiency values of aluminum alloy and Zinc alloy sacrificial anodes. In this study the feasibility test was carried out using electrolyte temperature variations, namely at temperatures of 20°C, 25°C, 30°C, and 35°C. the efficiency results obtained in aluminum alloys for temperatures of 20°C, 25°C, 30°C and 35°C were 88.6%, 80.66%, 76.55% and 63.23%. Then for the Zinc alloys with the same temperature variations were 92.95%, 90.39%, 88.15%, and 77.24%.
ANALYSIS THE EFFECTS OF YTTERBIUM RARE EARTH ON THE CORROSION RATE OF SACRIFICIAL ANODE ALUMINIUM IN SEAWATER ENVIRONMENT AT ROOM TEMPERATURE Nurdiansyah, Faisal; Pribadi, Bima Tegar; Rohmannudin, Tubagus Noor; Kurniawan, Budi Agung
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1519

Abstract

Corrosion is a degradation process on metal that happen naturally. Corrosion is one of the most common problems in the industry, resulting the corrosion prevention much needed to increase the lifetime of a material. One of the methods of corrosion prevention is cathodic protection using a sacrificial anode. This research was conducted to analyze the effect of ytterbium rare earth to the corrosion rate of sacrificial anode aluminium in seawater environment. In this research, the ytterbium rare earth used using variety of 14%, 21%, and 22%. The alloy was made using a casting process with a mini furnace, and was characterized using XRF, XRD, SEM-EDX, and Metallographic Tests. Then an immersion test was carried out for 10 days and a tafel test using the Corrtest tool and the CS Studio5 application. The electrolyte solution used is 3.5% NaCl and SCE as a reference electrode. The results show that as the element Ytterbium(Yb) increases, the grain size becomes smaller and finer. This is because Ytterbium(Yb) has a role as a grain refiner. Based on the results of the corrosion rate calculation, the lowest corrosion rate value was sample B with a Yb percentage of 21%, which had a corrosion rate value of 0.005 mm/year on the tafel test. Whereas for the 10-day immersion test, the lowest corrosion rate value was also obtained from sample B with a Yb percentage of 21%, namely 1.030 mm/year. The addition of the element Ytterbium(Yb) decreases the potential value of the sacrificial anode in seawater at room temperature with 22% Al-Yb alloy which has a potential value of the criterion of -821mV, so that only 22% Al-Yb alloy can protect the cathode.
PEMETAAN KOROSIFITAS ATMOSFER MENGGUNAKAN LOGAM BAJA KARBON RENDAH DAN KARBON TINGGI PADA WILAYAH KOTA SURABAYA Rohmannudin, Tubagus Noor; Noerochim, Lukman; Sulistijono, Sulistijono; Achly, Fariza Hafizh; Tanjung, Rifqi Aulia
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1653

Abstract

Corrosion of metals is inevitable. One of the factors that affect corrosion is environmental conditions that contain pollutants like SO2, NO2, and Cl- which are found in many industrial and seaside areas. Surabaya is an area that has 2 types of conditions. In addition, Surabaya is the capital of the province where infrastructure development is running rapidly. Thus, this study maps the level of atmospheric corrosion in five areas in Surabaya by collecting corrosion rate data for 4 months with weight loss method using AISI 1020 Steel and SK5 Steel as test metals. XRD and SEM-EDX tests were conducted to compare the corrosion results. The average corrosion rate of low carbon steel was 0,6561 mpy and high carbon steel was 1,2523 mpy. The results concluded that the high level of atmospheric corrosivity of low carbon steel is in Sukomanunggal, Bulak, Rungkut, Pakal, Krembangan, and Bubutan sub-districts. The medium level is in Tegalsari, Gubeng, Tenggilis Mejoyo, Karang Pilang, Jambangan, Sawahan, and Dukuh Pakis sub-districts. The low level is in Lakarsantri, Mulyorejo, Simokerto, Sambikerep, Genteng, and Wonokromo sub-districts. Meanwhile, high atmospheric corrosivity levels for high carbon steel are in Krembangan, Karang Pilang, Bulak, Tenggilis Mejoyo, Pakal, and Jambangan sub-districts. The medium level is in Rungkut, Sawahan, Bubutan, Wonokromo, Tegalsari, Sukomanunggal, and Lakarsantri sub-districts. The level is in Dukuh Pakis, Genteng, Gubeng, Simokerto, Sambikerep, and Mulyorejo sub-districts. This mapping is based on the level of corrosion in each sub-district which is influenced by the presence of industry and its geographical location.
ANALISIS PENGARUH VARIASI HOLDING TIME ANNEALING TERHADAP LAJU KOROSI TITANIUM PADA LARUTAN CAIRAN TUBUH SINTETIS Rohmannudin, Tubagus Noor; Noerochim, Lukman; Sulistijono, Sulistijono; Luthfiansyah, Candra Rizki; Tanjung, Rifqi Aulia
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1654

Abstract

Biomaterials are crucial for bone implants due to their biocompatible and inert nature, ensuring no adverse effects within the human body. Titanium is renowned for its exceptional corrosion resistance. This research aims to analyze the impact of annealing holding time and pH of synthetic body fluid on the hardness and corrosion rate of titanium. The annealing process was performed at 700°C, with holding times of 30, 60, and 90 minutes. As an electrolyte medium, a Hanks' solution with pH variations of 4, 6, and 8 was used and maintained at 37°C. Potentiodynamic corrosion testing demonstrated the lowest corrosion rate in specimens treated with 30 minutes of annealing at pH 8, measuring 0.32 x 10-2 mmpy. The 30-minute annealing exhibited the lowest corrosion rate, which was confirmed by Electrochemical Impedance Spectroscopy (EIS) results showing a higher Rp value, indicating a lower corrosion rate. This is attributed to the presence of a passive Rutile TiO2 layer formed during the annealing process, as confirmed by X-ray Diffraction (XRD) analysis. Metallography observations indicated that the microstructure of untreated specimens consisted of α and β phases. Scanning Electron Microscopy (SEM) analysis of specimens annealed for 30 minutes revealed an oxide layer on the surface without any visible pores. However, an increase in annealing holding time led to the formation of pores, particularly noticeable after 90 minutes of annealing. The presence of pores in the oxide layer resulted in an increased corrosion rate with longer annealing holding times. Conversely, hardness testing demonstrated that longer annealing holding times resulted in higher hardness values.
Co-Authors Achly, Fariza Hafizh Adrinanda, Noval Agung Kurniawan, Budi Amrulloh, M. Farian Areliano, Samuel Dharma, Faridz Wira Kevin P, Respati Kusuma, Willy Deviet Lukman Noerochim Luthfiansyah, Candra Rizki Muhammad Fachri Nafi’, Dian Noerochiem, Lukman Nurdiansyah, Faisal Pribadi, Bima Tegar Ragha Radithya Noer Putra Satrianugraha, Rifqi Fernady Sitorus , Grace Aghata Sulistijono Sulistijono , Sulistijono Sulistijono Sulistijono Tanjung, Rifqi Aulia