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Evaluasi Kehilangan Bahan selama Proses Produksi Gondorukem Berdasarkan Analisis Neraca Massa Awaly Ilham Dewantoro; Selly Harnesa Putri
METANA Vol 18, No 1 (2022): Juni 2022
Publisher : Universitas Diponegoro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/metana.v18i1.43762

Abstract

Gondorukem menjadi produk utama dari pengolahan getah pinus yang dikenal sebagai salah satu komoditas unggulan ekspor Indonesia. Peningkatan permintaan terhadap gondorukem terjadi pada setiap tahunnya karena produk ini banyak dimanfaatkan dalam berbagai sektor industri. Permintaan yang semakin meningkat menyebabkan kapasitas produksi gondorukem perlu ditingkatkan, termasuk pada Pabrik Gondorukem dan Terpentin (PGT) Sindangwangi yang merupakan pabrik pengolahan getah pinus milik Perum Perhutani. Peningkatan kapasitas produksi secara langsung mempengaruhi kinerja produksi yang meliputi manajemen proses dan desain produksi, khususnya yang berkaitan dengan jumlah kehilangan bahan. Penelitian ini bertujuan untuk mengevaluasi jumlah kehilahan bahan yang berupa larutan getah selama proses produksi berlangsung di PGT Sindangwangi. Metode yang digunakan meliputi observasi langsung mengenai tahapan produksi dan pendekatan analisis perhitungan neraca massa sehingga dapat teridentifikasi setiap komponen dalam aliran massa bahan di setiap unit proses. Proses produksi gondorukem di PGT Sindangwangi terdiri dari tiga tahapan utama yang diuraikan ke dalam lima unit proses. Kelima unit proses yang terdiri dari unit penerimaan getah, unit pengenceran, unit pencucian dan pengendapan, unit penampungan, dan unit pemasakan kemudian dianalisis mengenai input dan output aliran massa bahan pada setiap unitnya. Hasil analisis menunjukkan larutan getah yang hilang selama proses produksi gondorukem yaitu sebesar 0,03% dari jumlah bahan baku yang diolah. Angka tersebut memenuhi kriteria jumlah kehilangan bahan yang telah ditetapkan oleh perusahaan yaitu ≤0,50% (per bahan baku yang diolah).  Gum rosin is the main product of pine resin processing and known as leading commodities export in Indonesia. The increasing demand for gum rosin occurs every year because this product is widely used in various industry. The increasing demand caused the production capacity to be increased, including PGT Sindangwangi which is one of pine resin processing owned by Perum Perhutani. Increased production capacity affected to production performance its consist to process management and production design, especially related to material losses. This study aims to evaluate the amount of material losses in the form of pine gum solution during production processes in PGT Sindangwangi. Research methods deployed direct observation on production process and an analytical approach of mass balance calculation its could be identified material composition on each mass flow. Production processes at PGT Sindangwangi consist to three main stages processes then divided into five process units. The five units consist to pine sap receiving unit, dilution unit, settling unit, shelter unit, and distillation unit were then analysed based on material mass flow inputs and outputs in each unit. The results of analysis showed the amount of material losess during gum rosin production process is 0.03% of raw materials. The value was qualified to company criteria about an amount of material losses about ≤0,50% (per raw materials amount).
Analisis kualitatif kandungan senyawa polifenol pada daun herba kitolod (Hippobroma longiflora (L.) G.Don) dan potensi pemanfaatannya sebagai sumber polifenol alami Awaly Ilham Dewantoro; Selly Harnesa Putri; Efri Mardawati
AGROINTEK Vol 16, No 3 (2022)
Publisher : Agroindustrial Technology, University of Trunojoyo Madura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21107/agrointek.v16i3.13235

Abstract

As the most significant secondary metabolites in plants with various beneficial properties, polyphenols have an increased demand for industrial use. These issues prompted various exploratory studies on various plants to be utilized as natural polyphenols sources. Kitolod (Hippobroma longiflora (L.) G.Don) has the potential to be utilized as natural polyphenols source because of the abundant amount in nature as weed and is known as a traditional herb based on ethnobotanical studies. This study aims to investigate optimal potential utilization by identifying the polyphenols content on kitolod leaves. Identification was carried out by deploying HPLC qualitative analysis methods to specifically evaluate polyphenols content in kitolod leaves. The results showed kitolod leaves contain 14 polyphenols compounds and consist of phenolic acids (gallic acid, caffeic acid, and ferulic acid), flavonoids (catechin, gallocatechin, epigallocatechin,  gallocatechin gallate, epicatechin gallate, myricetin, quercitrin, pelargonidin, baicalin, and diosmin), and another polyphenols groups (ellagic acid). Contained polyphenolic compounds in kitolod leaves can be utilized optimally as natural polyphenols in various industries such as in food, cosmetics and pharmaceutical, pulp and paper, dyes, textiles, biomaterials, and utilized as additional compounds in wastewater treatment.
Optimization of Propolis and Vegetable Oils-based Soap Formulation to Enhance Product Quality and Antioxidant Properties Rahadatul 'Aisy; Efri Mardawati; Desy Nurliasari; Hana Nur Fitriana; Awaly Ilham Dewantoro; Desy Nurliasari
Indonesian Journal of Pharmaceutics Vol 4, Issue 2, May - August, 2022
Publisher : Universitas Padjadjaran (Unpad)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24198/idjp.v4i2.41229

Abstract

Consumers demanded the quality of solid soap for the bath were having a solid texture, high foam stability, and fulfillment of the national quality standard in SNI 3522:2021. Soap characteristics and quality are affected by soap bases and the existence of natural additive matter with antioxidant properties such as propolis extracts. The study aims to determine an optimum formula for soap production using Response Surface Methodology (RSM) with Box-Behnken experimental design. The research conducted in several stages, its consist to propolis extraction, soap formulation and production, RSM analysis towards predetermined responses, model validation, and products characterization (in optimum formulation). Optimized factors consist of the content of propolis extracts, coconut oils, palm oils, and olive oils, while the response was moisture content, foam stability, and antioxidant inhibition. The results showed each response has a significant model to get an optimum formula for propolis extracts soap production. The optimum formula for soap production requires 1.545 g propolis extracts, 13.097 g coconut oils, 29.629 g palm oils, and 29.809 g olive oils with the model validation for each response were 95.5% moisture content, 96.5% foam stability, and 97.5% antioxidant inhibition. Soap characterization in the optimum formula fulfilled the quality standard requirement in SNI 3522:2021 its consists of 20.24% moisture content, 2.22% insoluble ingredients in ethanol, and 0.07% free alkali content. Keywords: Box-Behnken Design, Formula Optimization, Propolis Extracts, RSM, Solid Soap.
Valorization of red ginger hydrodistillation wastes as foot sanitizers Puntigavere Dante; Efri Mardawati; Riska Surya Ningrum; Awaly Ilham Dewantoro; Munajat Munajat
METANA Vol 19, No 1 (2023): Juni 2023
Publisher : Universitas Diponegoro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/metana.v19i1.52666

Abstract

Red ginger is known as one of the medicinnal and aromatic plants that have high value in the form of essential oils. The distillation of red ginger essential oils required large amounts of water, and then most of the water was disposed of as wastewater. This wastewater is known as hydrosol, which still contains a small amount of essential oils and secondary metabolites such as zingiberene and geraniol. These compounds were considered to have the potential to be utilized in cosmetic products such as foot sanitizers. The aim of this study was to evaluate a foot sanitizer product based on red ginger hydrosol that combined with coffee extracts based on its antibacterial activity against Staphylococcus aureus and the physical characteristics of the product. Foot sanitizer was produced in three formulations with different concentration (in percentage) of red ginger hydrosols and coffee extracts consist of F1 (45:25), F2 (35:35), and F3 (25:45). The results showed the F3 formulation provided the largest antibacterial inhibition (2.89±0.60 mm) compared to other formulations. The F3 formulation has a physical characteristics such as coffee scent aroma, a dark brown color, a pH of 5.5, a density of 960.73 kg/m3 and has a weak antibacterial activity. Based on the comparison results with previous studies, the utilization of coffee extracts in red ginger hydrosols-based foot sanitizer needs to be substitued with other natural extracts, especially having a strong antibacterial activity. It should be carried out to increase the potential value of valorizing red ginger hydrosols as foot sanitizer.
Sunscreen Activity Determination on Hippobroma Longiflora Leaves Extracts Affected to Differences in Simplicia Treatments and Extraction Techniques Awaly Ilham Dewantoro; Selly Harnesa Putri; Efri Mardawati; Desy Nurliasari
al Kimiya: Jurnal Ilmu Kimia dan Terapan Vol 9, No 2 (2022): al Kimiya: Jurnal Ilmu Kimia dan Terapan
Publisher : Department of Chemistry, Faculty of Science and Technology, UIN Sunan Gunung Djati Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15575/ak.v9i2.20502

Abstract

Various weeds in paddy rice fields could be utilized as natural polyphenols sources, one of them was kitolod (Hippobroma longiflora (L.) G.Don). Kitolod was widely utilized as traditional medicine by several community groups because of its polyphenols content. Recent trends showed kitolod could be valorized as additive matters in sunscreen products. Polyphenols content, especially flavonoids were able to absorb dangerous spectrum in sunray radiation and it is related to sunscreen activity. This study aimed to evaluate the differences in simplicia treatments and extraction techniques towards total polyphenols content and sunscreen activity on kitolod leaf extracts. Solvent-cold extraction techniques were deployed in this study that consist of water infusion and ethanolic maceration for 24 hours at ambient temperature. Extracts were analyzed by spectrophotometric measurement to determine total phenolics content (TPC), total flavonoids content (TFC), and sunscreen activity by deploying Folin-Ciocalteu assay, AlCl3 colorimetric assay, and Mansur approached assay, respectively. Dry kitolod leaves were extracted by ethanolic maceration techniques provided high yields (15.5±0.3%), high TPC (17.9±0.3 mg GAE/g of solids), high TFC (25.9±0.4 mg QE/g of solids), and moderate sunscreen activity (SPF 11.0±0.1). The results indicated kitolod could be valorized as natural polyphenols sources and additive matters in any cosmetical sunscreen products.
Recent Developments in The Influencing Variables of Hydrodistillation for Enhancing Essential Oil Yields in Indonesia: A Brief Review Dewantoro, Awaly Ilham; Alifia, Alvita Rahma; Handini, Tanti; Qolbi, Latifah Zainul; Ihsani, Dita Amelia; Nurliasari, Desy
International Journal of Applied Sciences and Smart Technologies Volume 06, Issue 2, December 2024
Publisher : Universitas Sanata Dharma

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24071/ijasst.v6i2.9191

Abstract

Hydrodistillation is widely known as the simplest essential oils (EOs) isolation technique and is widely used by small-scale producers, such as in Indonesia. The main characteristic of hydrodistillation is the plant-source material of EOs soked in water, followed by boiling and diffusion. Variuos problems arise from the use of hydrodistillation, including the possibility of overheating, degradation of EOs because of the long heating time, difficulty in controlling the heat, and a slow process. The aim of this study was to review the recent developments in hydrodistillation technology that have been developed in Indonesia to improve the quality and yield of EOs. Bibliometric analysis trhough the Methodi Ordinatio was used to compile a systematic review of prior studies in the recent decade regarding the application of hydrodistillation in Indonesia. The results showed that five plant-source commodities were extensively isolated consisting of citrus, lemongrass, cinnamon, nutmeg, and ginger. Furthermore, this study investigated the variables that influnce the hydrodistillation process for EOs isolation. The variables were often evaluated according to the results are distillation time, pretreatment of raw materials, feed-to-solvent ratio, particle size, growth place, and plant developmental stage. A future perspective was considered and outlined to carroed out further novel study and development strategies. Keywords: Bibliometric analysis, Hydrodistillation, Plant commodities, Process variables, Pretreatment.
Carboxymethyl holocellulose as alternative carbohydrate-based binder for biomass briquette development Dewantoro, Awaly Ilham; Fauzan, Muklis; Lubis, Muhammad Adly Rahandi; Nurliasari, Desy; Mardawati, Efri
Advances in Food Science, Sustainable Agriculture and Agroindustrial Engineering (AFSSAAE) Vol 7, No 4 (2024)
Publisher : Advances in Food Science, Sustainable Agriculture and Agroindustrial Engineering (AFSSAAE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.afssaae.2024.007.04.2

Abstract

The use of starch as a binder in biomass briquette production raises concerns regarding food security, prompting the need for alternative, non-food-based binders. This study aimed to develop carboxymethyl holocellulose (CMH) derived from oil palm empty fruit bunches (OPEFBs) as a sustainable and effective binder for biomass briquettes made from coconut shells and sawdust. The OPEFBs were converted into CMH through a carboxymethylation process, yielding a product with a carboxyl content of 12.81% and a degree of substitution (DS) of 0.40, indicating effective modification. The synthesized CMH was used as a binder at various concentrations, with citric acid (CA) employed as a crosslinking agent. The total carboxyl content significantly increased with higher CA concentrations, demonstrating improved functional properties. Briquettes produced using CMH exhibited favorable proximate characteristics, such as low moisture content, high fixed carbon, and enhanced calorific value, particularly for coconut shell-based briquettes. The findings suggest that CMH can serve as an alternative to starch, providing sustainable and environmentally friendly solutions for biomass briquette production. Future studies should focus on optimizing the synthesis process and exploring CMHs’ performance in diverse biomass formulations.