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Evaluasi Efisensi Riser Untuk Bentuk Riser Samping yang Berbeda Menggunakan Metode Simulasi Casting Galuh Bahari; Benidiktus Tulung Prayoga
Infotekmesin Vol 14 No 2 (2023): Infotekmesin: Juli, 2023
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v14i2.1930

Abstract

As the solidification reaches the hot spot area, no molten metal remains and shrinkage is formed. To anticipate the shrinkage, a riser is added to the casting system. An optimal riser design would produce free shrinkage components. One of the factors that affect riser efficiency is the riser shape. This study aims to find the most efficient side riser shape by using simulation software. The riser shape of tubes, tubes with a half sphere on top, hemispheres, conical tubes, tubes with an oval cross-section, and cubes are used in this experiment, with the volume of all risers kept constant. The most efficient shape of the riser is the tube. The tube riser produces a larger modulus. The tube riser generated directional solidification. The same pattern can be seen in the niyama criteria and solidification temperature, where the tube riser has a more continuous pattern compared to other riser shapes.
Perancangan Mesin Kempa Panas Bambu Laminasi dengan Sistem Pemanas Elektrik Terintegrasi dan Pengempaan Hidrolik Radhian Krisnaputra; Galuh Bahari; Ilham Ayu Putri Pratiwi; Aris Hendaryanto; Sugiyanto Sugiyanto; Inggar Septhia Irawati; Ragil Widyorini
Infotekmesin Vol 17 No 2 (2026): Infotekmesin: Juli 2026
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/

Abstract

Most laminated bamboo production processes in small and medium-sized industries still rely on cold pressing, which requires long pressing times and often results in inconsistent bonding quality. This study aims to design a hot press machine by integrating a hydraulic pressing system, an electric heating system, and temperature distribution analysis using Computational Fluid Dynamics (CFD). The pressing system employs four hydraulic cylinders with a capacity of 15 tons and a maximum operating pressure of 110 bar, while the heating system requires 5.13 kW of power. CFD simulation results indicate a relatively uniform temperature distribution across the primary heating zone, although temperature gradients occur near the edges due to heat loss and the low thermal conductivity of bamboo. The proposed design satisfies the technical requirements of the laminated bamboo manufacturing process and has the potential to improve pressing uniformity and product quality, providing a foundation for the development of hot press machines for small- and medium-scale laminated bamboo industries.