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Analisis Safety Performance Index dengan Pendekatan Behavior-Based Safety pada Industri Manufaktur Komponen Otomotif Yayan Saputra; Murwan Widyantoro; Fibi Eko Putra; Putri Nika Andini
Journal of Industrial and Engineering System Vol. 2 No. 1 (2021): Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

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Abstract

Occupational health and safety is one of the necessary things in the industrial world. Health conditions and the availability of employee safety protections can affect work productivity. safety culture in the workplace can be realized and can increase the safety performance index, an approach was implemented form of methods that can be applied to all organizations, one of which is behavior-based safety methods. The analysis of data obtained shows the factors cause work accidents due to behavior are taken from the validity of perception, communication and environment because these three factors are very easily ignored by employees and company management. Environmental factors and personal protective equipment have no effect on work accidents as always provides periodic education to its employees and enforces strict rules on the use of personal protective equipment. The magnitude of the influence of the variables studied in Behavior-Based safety in an effort to improve safe condition was 79.7% and the remaining 20.3% was influenced by other unexamined items. The value of 79.7% consists of perception, communication and environment.
Optimasi Manajemen Keterlambatan Pengadaan Komponen Mengunakan Root Cause Analysis di Perusahaan Manufaktur Sukhron Makhmudah; Fibi Eko Putra; Puput Rahmawati
Journal Scientific of Mandalika (JSM) e-ISSN 2745-5955 | p-ISSN 2809-0543 Vol. 6 No. 9 (2025)
Publisher : Institut Penelitian dan Pengembangan Mandalika Indonesia (IP2MI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36312/10.36312/vol6iss9pp3642-3649

Abstract

This study aims to analyze and optimize the management of component procurement delays in a manufacturing company, using the Root Cause Analysis (RCA) approach. The research was conducted on procurement delay data for the period March to July 2024, which recorded 226 cases, of which 167 cases were further analyzed based on the six main sub-components that had the highest delay rates. The Fishbone Diagram and 5 Why's methods, as part of the RCA, were used to identify the root causes of the delays, including lack of internal coordination, unintegrated information systems, and the characteristics of suppliers who are not ready to stock (make-to-order). The results of the analysis show that improvement strategies can focus on developing risk-based procurement SOPs, periodically evaluating supplier performance, and developing an integrated information system. Implementation of these proposals is believed to significantly reduce the frequency of delays and improve procurement efficiency. The findings are expected to be a reference in improving supply chain management in manufacturing companies with similar characteristics
Analisis Kerusakan Wire Rope (Tali Baja) Pada Hoist Crane 5 Ton Menggunakan Metode Plan Do Check Action (PDCA) Studi Kasus Pada Perusahaan Manufaktur Anang Wahyudi; Fibi Eko Putra; Heru Darmawan
Journal Scientific of Mandalika (JSM) e-ISSN 2745-5955 | p-ISSN 2809-0543 Vol. 6 No. 9 (2025)
Publisher : Institut Penelitian dan Pengembangan Mandalika Indonesia (IP2MI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36312/10.36312/vol6iss9pp3798-3712

Abstract

Along with the rapid development of the era, manufacturing companies are facing more challenges and demands to increase efficiency in the production process. Regular maintenance of production facilities is a major factor in supporting company productivity. One of the important equipment in supporting large-scale manufacturing is the use of heavy equipment, such as hoist cranes, to facilitate the process of lifting and moving materials. However, one of the problems that often occurs is damage to important components, such as wire ropes, which can hamper operations and cause significant downtime. This study aims to analyze the causes of wire rope damage to a 5-ton hoist crane in a manufacturing company. Through the Total Productive Maintenance approach carried out using the Fishbone Diagram and 5W + 1H methods, the root cause of the damage that occurs can be identified. This study found that wire rope damage was caused by several factors, namely there were gaps in the eroded panel walls, frequent friction between the wire rope and the panel wall, no safety when the wire rope was piled up, and there were no clear work instructions for operating the hoist crane. The results of the improvement implementation showed significant improvements. The downtime of the hoist crane unit was successfully reduced from 596 hours 50 minutes in February 2023 to only 12 hours 55 minutes in March 2023, and further to only 2 hours 30 minutes in April 2023. In addition, the improvements also succeeded in increasing the Physical Availability of the hoist crane, from 69.3% in February 2023 to 96.4% in March 2023, and 98.8% in April 2023
Analisis Pengendalian Bahan Baku Dengan Pendekatan Metode Economic Order Quantity (EOQ): (Studi Kasus: PT. ABC) Sella Arista; Dwi Irwati; Fibi Eko Putra
Jurnal Teknologi dan Manajemen Industri Terapan Vol. 4 No. 3 (2025): Jurnal Teknologi dan Manajemen Industri Terapan (in press)
Publisher : Yayasan Inovasi Kemajuan Intelektual

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55826/jtmit.v4i3.878

Abstract

Penelitian ini bertujuan untuk meningkatkan efektivitas pengendalian persediaan bahan baku di PT ABC melalui pendekatan metode Economic Order Quantity (EOQ) dan peramalan Single Exponential Smoothing (SES). Masalah utama dalam pengelolaan persediaan adalah ketidaktepatan dalam perencanaan pemesanan yang menyebabkan kekosongan stok dan tingginya biaya penyimpanan. Berdasarkan data permintaan historis tahun 2024, metode SES digunakan untuk meramalkan kebutuhan bahan baku tahun 2025 sebesar 490.276,64 kg. Hasil peramalan ini kemudian dianalisis dengan pendekatan EOQ untuk menentukan jumlah pemesanan optimal. Analisis menunjukkan bahwa jumlah pemesanan ekonomis adalah sebesar 13.684,57 kg per pesanan, dengan frekuensi 38 kali pemesanan per tahun dan interval setiap 8 hari. Safety stock ditentukan sebesar 1.408,08 kg dan reorder point pada 8.217,5 kg. Temuan ini menegaskan bahwa penerapan metode EOQ yang dikombinasikan dengan SES mampu meningkatkan efisiensi pengendalian persediaan dan menekan risiko kekurangan atau kelebihan stok. Penelitian ini berkontribusi secara praktis dalam memberikan solusi perencanaan pengadaan bahan baku yang terstruktur, serta secara teoretis menegaskan relevansi integrasi metode EOQ dan SES dalam manajemen persediaan.
Manajemen Keselamatan dan Kesehatan Kerja (K3) untuk Mengurangi Risiko Industri dan Dampak Asbes pada Pekerja Fibi Eko Putra; Tio Ramadan; Saddam Fauzan Akbar; Triana Ambarwati; Muhammad Irfan Jaelani; Arya Maulana Hendri
JURAL RISET RUMPUN ILMU TEKNIK Vol. 4 No. 1 (2025): April : Jurnal Riset Rumpun Ilmu Teknik
Publisher : Pusat riset dan Inovasi Nasional

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55606/jurritek.v4i1.4487

Abstract

Occupational safety and health (K3) is an important factor in ensuring the physical and mental health of workers and creating a safe work environment. This research discusses the implementation of K3 management to minimize work hazards, especially those caused by developments in industrial technology and the use of hazardous materials such as asbestos. As a destructive material, asbestos can cause serious diseases such as lung and pleural cancer if not managed properly. Referring to the K3 management system policy in the Minister of Manpower Decree No. 05 1996, this research emphasizes the important role of company management in integrating K3 into the operating system. It is hoped that the results of this research can serve as a guide for the business world to identify hazards, assess risks, and implement control measures to create a safe and secure work environment.
Analisis Risiko Kecelakaan Kerja Dengan Menggunakan Metode Hazop Pada Industri Makanan Fathoni Thohir; Fibi Eko Putra; Tri Ngudi Wiyatno
Journal Scientific of Mandalika (JSM) e-ISSN 2745-5955 | p-ISSN 2809-0543 Vol. 6 No. 10 (2025)
Publisher : Institut Penelitian dan Pengembangan Mandalika Indonesia (IP2MI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36312/10.36312/vol6iss10pp3977-3985

Abstract

The food industry, particularly the bakery sector, has shown significant growth in Indonesia but still faces various occupational health and safety (OHS) risks, especially during the baking process involving high temperatures and heavy equipment. This study aims to analyze work accident risks in the bread baking process using the Hazard and Operability Study (HAZOP) method. HAZOP is applied to identify potential deviations from normal operational conditions that may lead to workplace accidents. Data were collected through direct observation and literature review, then analyzed using a risk matrix based on Likelihood and Severity levels. The results indicate that the highest risk originates from oven temperature deviations, which may cause burns, heat stress, and fire hazards. The risk levels are categorized as "High Risk", requiring control measures such as regular maintenance, worker training, and temperature alarm systems. The study recommends the implementation of an integrated OHS management system in bakery industries to minimize risks in the baking process