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Penerapan Simulasi Finite Element Terhadap Material Polylactic Acid Untuk Aplikasi Deker Kaki Aulia Nanda, Rizki; Oktapian, Rizki; Taufik Ulhakim, Muhamad
ARMATUR : Artikel Teknik Mesin & Manufaktur Vol. 5 No. 2 (2024): ARMATUR: Artikel Teknik Mesin dan Manufaktur
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/armatur.v5i2.5533

Abstract

The Global Burden of Disease Report predicts that traffic accidents will rise from the 9th to the 3rd leading cause of death and disability by 2030. Motorized accidents pose a risk of knee impact during falls, which is a common hazard in various activities, particularly when riding a motorcycle. In some cases, personal protective equipment such as leg pads or decks are necessary. The utilization of PLA as a material for 3D printed footwear is an intriguing innovation. This research aims to manufacture a foot plug using 3D printing to practically determine the material's mechanical properties and simulate finite elements to achieve desired results, including lightweight (flexibility), customization, rapid prototyping, and ergonomic design integration. The ASTM D638 Type I specimen and foot plug were made of Polylactic Acid + Sunlu. The tensile test resulted in an average Tensile Strength (σ TS) of 28.03 Mpa, Displacement (u) of 4.98 mm, Elongation at break (δ) of 8.74%, and Modulus of Elasticity (E) of 0.319 Gpa. The finite element simulation showed that the maximum stress remained below the yield strength limit, with a safety factor of 2.03 in this research foot plug
Ethanol additive addition to gasoline: viscosity investigation using stokes law linear regression Taufik Ulhakim, Muhamad; Karina Chintya, Lestari; Suhara, Ade; Bertolomeus Haryanto, Agung; Ummah, Auliya Rahmatul; Nur, Arip Syaripudin
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 1 (2023): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i1.5612

Abstract

Nowadays, global warming is a tremendous phenomena in the world. Every country trying to solve these conditions, including Indonesia that has a campaign to reduce the emission of CO and HC from vehicles. However, the number of vehicles is increasing every year. Based on that condition, the researchers are trying to modify the fuel with the additive. This work modified the gasoline with 10% ethanol additive addition and investigated the viscosity properties using Stokes law linear regression method and compared to pure gasoline. The viscosity properties are chosen by their effect on emission of vehicles. A low viscosity of fuel can reduce CO and HC in gas emission. Then, this work was finding that the viscosity of gasoline is decreased, but 10% of ethanol does not significantly change the characteristics of gasoline. Even so, the linear regression has successfully used as an analyzed method to determined the viscosity. Then, this finding also contributes to development of fuel in Indonesia to reduce the emission of CO and HC with the modified of gasoline using ethanol in the other concentration.
The Photovoltaic Performance based on Radiation Intensity Examination using Experimental Study and Thermal Simulation Prasetyo, Singgih Dwi; Taufik Ulhakim, Muhamad
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6141

Abstract

Solar energy is a renewable energy source that can be converted into electrical energy through photovoltaic (PV) solar cells. However, the efficiency is low, with only 15-20% depending on solar irradiation converted into electricity. The angle of the sun and the structural position of the solar cell system also affect the amount of solar radiation received. Research has been carried out to determine the effect of radiation intensity on the performance of PV solar cells using experimental methods and thermal simulation. The temperature distribution of PV cells has been studied using experimental studies and thermal simulations. The highest temperature was produced at a solar radiation intensity of 1100 W/m2 of 68.4 ⸰C for the experimental study and 69.4 ⸰C for the thermal simulation study. The highest efficiency is produced at a radiation intensity of 1000 W/m2, with the highest efficiency being 11.5%. This study analyzes the impact of radiation intensity on the electrical efficiency of solar PV cells using two-way ANOVA. The radiation intensity has a P-value of 1.85E-05, which indicates an influence on the electricity produced. There is an MS value of research variation smaller than the MS error of 7.22E-07, indicating an interaction between the two variables
Progressive Dies for L-hanger Ducting (L-HD) Utilizing Low-Carbon Steel SPCC-SD Material: An Experimental and Numerical Analysis Budiansyah, Ade Cepi; Taufik Ulhakim, Muhamad; Sukarman, Sukarman; Supriyanto, Agus; Amir, Amir; Mulyadi, Dodi; Khoirudin, Khoirudin
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7763

Abstract

Industrial developments, especially in the manufacturing and construction sectors, recognize L-hanger ducting as a critical component in HVAC (heating ventilation and air conditioning) ducting systems, which play a role in supporting and stabilizing air ducts. The L-Hanger ducting manufacturing process involves a series of stages, such as shearing, blanking, piercing, trimming, and bending processes. This research focuses on the design and simulation of dies and punches for piercing, blanking, and bending processes using 1.6 mm-thick SPCC-SD material. The aim of this research is to design and analyze progressive dies in order to increase the efficiency of the production process. A comprehensive calculation of the forces involved in the shearing, blanking, piercing, trimming, and bending processes is required in order to predict press machine tonnage requirements to support the production process. This research applies theoretical and numerical validation approaches. Theoretical analysis is used to calculate the overall forces, which are then compared with numerical results and verified through an experimental approach. By understanding and optimizing the design of progressive dies, it is hoped that we can increase the production efficiency of L-hanger Ducting and expand knowledge in the field of metal forming, contributing to the metal forming industry and supporting the development of science.
Analisis Analisis Pengaruh Jenis Elektroda Terhadap Kekuatan Tarik Hasil Pengelasan Smaw Material Baja S45C: Analysis of the Effect of Electrode Type on the Tensile Strenght of SMAW Welding Result of S45C Steel Material Gunawan, Sandi; Karyadi; Taufik Ulhakim, Muhamad
Jurnal Pendidikan Teknik Mesin Undiksha Vol. 12 No. 2 (2024)
Publisher : Universitas Pendidikan Ganesha

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23887/jptm.v12i2.83515

Abstract

Dalam dunia industri dan konstruksi pengelasan sangat banyak digunakan untuk proses penyambungan logam. Salah satu faktor yang mempengaruhi kualitas hasil pengelasan adalah pemilihan jenis elektroda yang baik. Elektroda adalah suatu benda yang digunakan untuk pengelasan listrik yang berfungsi sebagai obor yang menyebabkan busur api terbakar. Ada banyak jenis elektroda diantara nya adalah jenis E6010 dan E6013. Pada penelitian ini telah dilakukan analisis kekuatan hasil pengelasan menggunakan pengelasan jenis SMAW dari elektroda E6010 dan E6013 pada baja S45C menggunakan pengujian uji tarik. Setelah dilakukan pengujian terhadap kekuatan tarik dari masing masing spesimen didapatkan untuk nilai rata-rata kekuatan tarik dari elektroda E6010 adalah 721kgf sedangkan untuk elektroda E6013 nilai kekuatan tarik rata-rata nya adalah 753kgf. dengan hasil ini dapat disimpulkan bahwa dengan pengelasan SMAW pada baja S45C diantara elektroda E6010 dan E6013 didapatkan hasil rata-rata kekuatan tarik maksimal yang paling bagus adalah pada elektroda E6013. Hasil penelitian ini diharapkan dapat dijadikan bahan evaluasi untuk menentukan jenis elektroda yang digunakan dalam pengelasan.
A Comprehensive Study on Production Efficiency Enhancement Using Optimal Power Press Tonnage in Stamping Sukarman; Taufik Ulhakim, Muhamad; Khoirudin, Khoirudin; Mulyadi, Dodi; Amir, Amir; Suhara, Ade; Rahdiana, Nana
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.8048

Abstract

The use of press machines in stamping is an important aspect of the manufacturing industry, especially in producing efficient and quality components. This article aims to analyze the cost of the stamping process using mild steel SPCC-SD material measuring 200 mm x 25 mm x 0.8 mm, using two types of press machines, namely 80 tons and 40 tons. Through the cost analysis method, the total cost of the stamping process for the 80-ton press machine is Rp 16,417.4 per 10 pcs, while for the 40-ton press machine, it is Rp 15,028.5, indicating the cost efficiency of the 40-ton press machine is around 8.5%. The tonnage calculation shows that the 40-ton press machine is adequate for the blanking process, with a tonnage requirement of 4 tons, far below the available capacity. These results provide recommendations for the use of 40-ton press machines in the production of steel components on a small to medium scale, considering cost efficiency and optimal performance. This work is expected to increase productivity and cost efficiency in the manufacturing industry, especially at PT GA.
Performance Analysis of a Laboratory-Scale Wind Turbine: Blade Angle and Its Effect on Efficiency Taufik Ulhakim, Muhamad; Syafari, Muhammad Muhtar; Sukarman, Sukarman
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.8476

Abstract

A wind turbine power plant (WTPP) is a renewable energy system that harnesses wind energy to generate electricity. Indonesia has been identified as a region with considerable wind energy potential, making it a promising location for developing this technology. In alignment with this potential, the Indonesian government has set a target of approximately 7 GW of installed wind turbine capacity by 2030. This study examines the influence of blade angle on the efficiency of electrical energy generation. Three blade angle variations—20°, 30°, and 40°—were analyzed using an experimental setup featuring a horizontal-axis wind turbine with five blades and a constant wind speed of 6.2 m/s. The rotation of the blades converts wind energy into kinetic energy, which is subsequently transferred to a generator to produce electricity. Experimental investigations were conducted using a laboratory-scale prototype, revealing that a blade angle of 40° achieved the highest efficiency. Specifically, the turbine exhibited an efficiency of approximately 29% after 3 minutes of rotation, which increased to 42% after 8 minutes. These findings highlight the pivotal role of blade angle optimization in enhancing WTPP performance. Moreover, this study provides a valuable reference for advancing wind energy applications in Indonesia, supporting the transition towards more sustainable and efficient renewable energy solutions.
Unraveling the Potential of Coconut Shell Activated Carbon for Catalytic Converter Application: A Preliminary Studies of its Optimization through the Assisted of Fuzzy Logic Taufik Ulhakim, Muhamad; Marbun, Diansyah; Sukarman, Sukarman; Supriyanto, Agus; Suhara, Ade; Ummah, Auliya Rahmatul; Lidiawati, Neng Astri
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.9013

Abstract

Nowadays, researchers focus on developing catalytic converters based on activated carbon (AC) from organic waste to address environmental concerns. This study presents a preliminary investigation into the application of catalytic converters through the synthesis of AC from coconut shells, with optimization achieved through the implementation of fuzzy logic to ascertain the optimal properties of the AC, specifically the activation temperature. The fuzzy logic approach has determined that the optimal activation temperature is 950 °C. The effectiveness of this approach is substantiated by the successful synthesis of AC, as evidenced by XRD, FTIR, and SEM-EDX analysis. The findings indicate that fuzzy logic provides the most accurate activation temperature information, significantly impacting the AC structure. The resulting yield and bulk density values were 26.29% and 0.519 g/ml, respectively. Proximate analysis indicates that the ash content (4.332%), moisture (7.211%), and volatile matter (16.321%) achieve an FCC of 72.136%. The iodine number is a crucial parameter in evaluating the potential application of AC for the catalytic converter. The results demonstrated that the adsorption performance is achieved in 613 mg/g. In conclusion, the AC produced shows considerable potential for use as a catalytic converter. This assertion is substantiated by the successful evaluation of its efficacy in reducing CO and HC, respectively, by approximately 86.04% and 56.79%. To confirm the suitability of the catalytic converter for the vehicle. A series of dynamometer tests were conducted to verify the catalytic converter's performance. The ensuing test results exhibited a decline in torque and power values, yet these measurements remained within acceptable parameters for typical daily utilization.
Parametric Analysis and Optimization of Sinker-EDM Process for High Tensile Strength Steel Using Response Surface Methodology Rohman; Sukarman, Sukarman; Khoirudin, Khoirudin; Taufik Ulhakim, Muhamad; Mulyadi, Dodi; Amir, Amir; Abdulah, Amri
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.9017

Abstract

This investigation focuses on optimizing the sinker electrical discharge machining (sinker-EDM) process parameters for high tensile strength steel (HTSS), specifically SKD-11, utilizing Box-Behnken Response Surface Methodology (BB-RSM). Sinker-EDM is a commonly used technique in manufacturing moulds, dies, and components for sectors like automotive and aerospace. This process eliminates direct contact between the electrode and the workpiece. However, its low material removal rate (MRR) constrains productivity. This research endeavours to enhance MRR by employing rectangular graphite electrodes. The Box-Behnken Response Surface Methodology (BB-RSM) was utilized to evaluate the effects of pulse current, spark-on time, and gap voltage on MRR. The optimal MRR of 45.49 mm³/min was attained at a pulse current of 16 A, spark-on time of 400 µs, and gap voltage of 45 V. ANOVA revealed that pulse current and spark-on time significantly influenced MRR. In contrast, gap voltage had an insignificant impact. Interaction and surface plot analyses confirmed that high pulse current and extended spark-on time resulted in the maximum MRR. These findings provide valuable insights for optimizing the sinker-EDM process for SHTSS, contributing to enhanced productivity and efficiency in manufacturing.
Taguchi-Based Optimization of TIG Welding for Joining Low-Carbon Steel (ST37) and Stainless Steel (SUS 304) Khoirudin; Karyadi, Karyadi; Kusnadi, Akhmad; Amir, Amir; Abdulah, Amri; Hananto, Agus; Taufik Ulhakim, Muhamad
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.9043

Abstract

This study investigates the optimization of tungsten inert gas (TIG) welding parameters for joining dissimilar metals, specifically ST37 low-carbon steel and SUS 304 stainless steel, using the Taguchi L9 experimental design. The welding parameters evaluated include welding current (45-65 A), tungsten electrode diameter (1.6-2.4 mm), and shielding gas flow rate (12-18 LPM). The aim is to enhance joint integrity and mechanical properties by systematically analyzing the influence of these parameters on hardness and tensile load (TS loads). Hardness testing revealed that the weld zone exhibited the highest hardness, followed by the heat-affected zone and base metal. Tensile testing showed that the highest TS loads of 341 kgf were achieved at 45 A, 1.6 mm electrode diameter, and 12 LPM gas flow rate. Signal-to-noise ratio analysis and analysis of variance (ANOVA) indicated that welding current had the most significant influence on hardness and TS loads, with contributions of 39% and 41.27%, respectively, followed by electrode diameter (17% and 36.42%). In comparison, the gas flow rate had the least impact (45% and 22.31%). However, ANOVA results showed that none of the factors exhibited statistical significance (P > 0.05). The findings contribute to the field of welding engineering by providing optimized TIG welding parameters for ST37-SUS 304 joints, enhancing their reliability in various industrial applications such as automotive manufacturing, oil and gas, and power generation, where durable and corrosion-resistant welds are crucial.