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Journal : Teknologika

Analisis Pengendalian Kualitas Produk Compound Dengan Model Seven Tools Di PT Velasto Indonesia Sutartiah, Farliana; Zamal , Raqib; Putri, Pandena Kicky Basuki
Jurnal Teknologika Vol 15 No 1 (2025): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v15i1.451

Abstract

This study focuses on quality control using the QC Seven Tools method to reduce product defects in compound production at PT Velasto Indonesia, located in Purwakarta Regency. Defective products can lead to increased production costs, decreased customer satisfaction, and reduced competitiveness. Therefore, identifying the root causes of defects and implementing effective control measures are essential. The QC Seven Tools—comprising Check Sheets, Histograms, Pareto Diagrams, Cause-and-Effect Diagrams, Control Charts, Scatter Diagrams, and Flowcharts—are applied to analyze and monitor the production process. This study uses primary data collected from direct observations, interviews with production staff, and company production records. Analysis using the Pareto Diagram revealed that the most frequent defects in compound products were surface roughness, inconsistent texture, and contamination. The Cause-and-Effect Diagram identified potential root causes such as machine malfunctions, operator error, and inconsistent raw material quality. Control Charts were utilized to observe process stability, while Scatter Diagrams helped identify correlations between variables affecting quality.The results showed that implementing corrective actions based on QC tool analysis—such as machine maintenance scheduling, operator training, and supplier quality control—led to a significant reduction in defect rates. This demonstrates that the QC Seven Tools are effective in identifying, analyzing, and resolving quality issues in manufacturing processes. Overall, this study highlights the importance of structured quality control approaches in achieving continuous improvement and operational efficiency. The findings provide practical insights for other manufacturing companies aiming to minimize defects and improve product quality through systematic problem-solving techniques.
Feasibility Study of Aluminum Ingot Manufacturing Plant Development Using Latest Technology with Aluminum Scrap Raw Material and 50,000 TPY Capacity in Cilegon Industrial Area Oetomo, Dedy Setyo; Sutartiah, Farliana; Amalia, Akhsani Nur
Jurnal Teknologika Vol 15 No 2 (2025): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v15i2.509

Abstract

This study presents a comprehensive feasibility analysis for establishing an aluminum ingot manufacturing plant in Cilegon Industrial Area, Indonesia, with a production capacity of 50,000 tons per year (TPY) using aluminum scrap as primary raw material. The study encompasses demand assessment for the Indonesian market, supply chain analysis for both raw materials and finished products, evaluation of latest processing technologies, detailed capital expenditure (CAPEX) and operational expenditure (OPEX) calculations, and investment scheme analysis with 60% debt financing and 40% equity investment. The research methodology includes market analysis, technology assessment, financial modeling, and risk evaluation following aluminum smelting industry standards. Results indicate strong market demand with projected growth of 8.5% annually, adequate raw material supply from domestic and regional sources, and competitive advantages through modern reverberatory furnace technology with electromagnetic stirring systems. The total CAPEX is estimated at USD 45.2 million, with annual OPEX of USD 28.7 million. Financial analysis reveals positive net present value (NPV) of USD 12.8 million, internal rate of return (IRR) of 18.2%, and payback period of 6.8 years, confirming project viability. The study concludes that the proposed aluminum ingot plant demonstrates strong commercial and technical feasibility, with robust returns exceeding industry standards and strategic positioning in Indonesia's growing aluminum market