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Simulation-based Methodology to Investigate the Impact of Material Type and Compressive Speed Variation on Effective Strain Rate and Springback Amrullah, Radhi Nurvian; Hadi, Syamsul; Rizza, Muhammad Akhlis
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 8, No 2 (2024)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v8i22024p229

Abstract

To obtain the desired results in the manufacturing process, especially the bending process, the occurrence of springback must be reduced. The effective strain rate must be increased to predict the increase in material. This study uses a simulation method to determine the influence of material type and compressive speed variation on spring back and effective strain rate. This study uses 3 kinds of materials: JIS SPHD, JIS A1100 BE, and JIS SN400A, and speed variations, namely: 90 mm/s, 105 mm/s, and 120 mm/s. This study shows that JIS SN400A material has the smallest springback value compared to JIS A1100 BE and JIS SPHD materials because the nitrogen content in JIS SN400A makes it more plastic. At a compressive speed of 105 mm/s, springbacks tend to decrease in JIS SN400A, JIS SPHD, and JIS A1100 BE materials caused by residual stress. The average effective strain in JIS SN400A material increases in line with the increase in compressive speed, because JIS SN400A material has the highest melting temperature compared to JIS SPHD and JIS A1100 BE materials to reduce the risk of residual stress, the nitrogen content in JIS SN400A material also plays a role in increasing the effective strain value.
The Effect of Mixing Time and Rotation Speed on the Consistency of Dough Viscosity in a Horizontal Mixer Rizza, Muhammad Akhlis; Dharsono, Ekky Yovianto; Murdani, Anggit; Monasari, Ratna; Amrullah, Radhi Nurvian; Aji, Supa Kusuma; Khaerudin, Dian Noorvy
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 8, No 2 (2024)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v8i22024p460

Abstract

Cassava must go through several manufacturing processes before it becomes chips on the market, including the process of stirring the dough. The stirring process is an important stage in various food industries. In the stirring process, the viscosity change in the dough is influenced by various factors, including the stirring process time and speed in stirring. Research on dough viscosity is important because it is directly related to the quality of the final product. The purpose of this study is to provide recommendations to users, both in the context of using horizontal mixers and the process of making similar products. The type of research used is quantitative research based on experimental methods that aim to test a hypothesis by collecting data that can be measured using statistics, mathematics, and computing. The independent variables in this study are rotation speed (20, 40, and 80 rpm) and stirring time (5 minutes, 10 minutes, and 15 minutes). From these independent variables calculations and data analysis, the optimal setting was obtained using a rotation speed of 80 rpm and a stirring time of 15 minutes with a dough viscosity of 1411.12 PaS. The rotation speed of 80 rpm has more even data or more consistent data compared to the rotation speed values of 20 rpm and 40 rpm.
The impact of material selection and design on the environment in the process of making press tools for garment hanging products in sustainable manufacturing Amrullah, Radhi Nurvian; Hadi, Syamsul; Rizza, Muhammad Akhlis; Yudiyanto, Eko; Sharif, Safian; Suhaimi, Mohd Azlan
Jurnal Polimesin Vol 22, No 5 (2024): October
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v22i5.5457

Abstract

The design and material selection used during the manufacturing process significantly impact the environment due to their energy consumption and waste production, including carbon dioxide emissions. This study used the LCA tool eco-indicator to evaluate the environmental impact of producing clothes-hanging machines. Two different press tool designs were analyzed, each using other materials for punch and die. The results indicate that the press tool design 2 with SKD11 punch and die is suitable for long-term use but emits the highest CO2 emissions at 102.33 kg CO2. In contrast, the press tool design 1 with S45C punch and die is suitable for short-term use but emits the lowest CO2 emissions at 69.72 kg CO2.