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Failure Mode and Effect Analysis (FMEA) for Improving the Efficiency of a Two Combustion Chamber Downdraft Gasification Stove Suryaman; Zakaria, Kiki; Yuningsih, Siti Hadiaty
Operations Research: International Conference Series Vol. 6 No. 2 (2025): Operations Research International Conference Series (ORICS), June 2025
Publisher : Indonesian Operations Research Association (IORA)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47194/orics.v6i2.387

Abstract

The growing energy demand in areas lacking access to modern infrastructure drives the development of biomass-based thermal technologies, such as the dual-chamber downdraft gasification stove. This stove offers higher efficiency and lower emissions compared to direct combustion but still poses failure risks in various system components. This study aims to identify critical failure modes affecting the thermal efficiency of the stove through the Failure Mode and Effect Analysis (FMEA) approach. The analysis involved mapping the system's structure and functions, followed by evaluating failure modes using three parameters: Severity (S), Occurrence (O), and Detection (D) to obtain the Risk Priority Number (RPN). Results indicate the highest risk occurs in the combustion system (RPN 180), followed by the air control system (RPN 160). Key causes include suboptimal secondary air distribution and valve blockage. Other systems such as insulation, maintenance access, safety, and fabrication had lower RPNs but still require design and quality control improvements. Recommendations focus on improving airflow design, using high-temperature-resistant materials, and adopting precision fabrication procedures. Using the FMEA approach, the gasification stove can be enhanced in terms of reliability, efficiency, and user safety, making it more feasible as a small-scale renewable energy solution for communities.
Design and Evaluation of a Temperature–Humidity Control System for Mushroom Cultivation Using a DHT11 Sensor Suryaman, Suryaman; Yuningsih, Siti Hadiaty; Setiawan, Aan Eko; Zakaria, Kiki
CoreID Journal Vol. 3 No. 2 (2025): July 2025
Publisher : CV. Generasi Intelektual Digital

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.60005/coreid.v3i2.103

Abstract

Oyster mushroom (Pleurotus ostreatus) cultivation requires stable temperature and humidity conditions to support optimal mycelial development and fruiting body formation. This study aims to develop and evaluate a low-cost temperature–humidity monitoring and control system for an oyster mushroom cultivation room using a DHT11 sensor integrated with an Arduino-based controller. An experimental evaluation was conducted by comparing DHT11 temperature and humidity readings with a reference measuring instrument under cultivation-room conditions, while the control function was tested using threshold-based rules for activating environmental actuators (heater, fan, and humidifier). The results indicate that the DHT11 sensor produced measurements close to the reference instrument within the tested range, with temperature differences of 0.1–0.3°C and humidity differences of 0.2–0.4%RH across the observations. These findings suggest that the proposed system is feasible for basic environmental monitoring and supports automated threshold-based control for maintaining cultivation conditions near recommended ranges. Sensor performance and measurement stability are influenced by practical factors such as airflow, proximity to heat or moisture sources, and sensor placement; therefore, appropriate placement and shielding are important to minimize local bias. The originality of this work lies in providing an implementable prototype and an empirical sensor performance assessment in a mushroom cultivation environment, offering practical guidance for low-cost smart farming applications.
ANALISIS UMUR PAKAI (LIFETIME) BEARING 6207 KNCG PADA KOMPONEN TAKE OFF ROLL MESIN TEXTURIZING MURATA 33-H DI PT. XYZ Noviandani, Pradika; Thomas, Fendy; Zakaria, Kiki; Hadiaty Yuningsih, Siti
Teknika STTKD: : Jurnal Teknik, Elektronik, Engine Vol 11 No 2 (2025): TEKNIKA STTKD: JURNAL TEKNIK, ELEKTRONIK, ENGINE
Publisher : Sekolah Tinggi Teknologi Kedirgantaraan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56521/teknika.v11i2.1477

Abstract

The textile industry plays an important role in the national economy, especially in absorbing labor and contributing to foreign exchange through export activities. One of the crucial processes in the textile production chain is yarn texturization, which greatly determines the physical and aesthetic characteristics of the yarn as the final product. PT. XYZ is a textile company that produces polyester-based textured yarn using a Murata 33-H type texturizing machine. This machine operates continuously at high speed and is highly dependent on the reliability of its mechanical components, one of which is the 6207 KNCG type bearing installed on the Take Off Roll section. Bearings function to support rotating shafts with high loads and speeds, so they are very susceptible to wear. Bearing failure can cause production downtime, damage to other components, and decreased product quality. Therefore, a predictive approach is needed in maintenance by analyzing the bearing lifetime theoretically. This study aims to calculate the estimated bearing lifetime and prepare a replacement schedule and appropriate preventive inspection to support smooth operations. The analysis results show that the theoretical lifetime of the 6207 KNCG bearing reaches 4.354,1 hours or around 181.6 operational days. Considering the safety factor, a replacement schedule of every 3.487,2 hours is recommended. In addition, routine inspections are carried out periodically to detect early signs of damage. This strategy is expected to improve machine reliability, maintenance cost efficiency, and production continuity at PT. XYZ.