Jurnal Multidisiplin Indonesia
Vol. 3 No. 7 (2024): Jurnal Multidisiplin Indonesia

Application of Lean Manufacturing in Tofu Production to Reduce Waste

Muttaqin, Muhammad Faishal Jundana (Unknown)
Sholeha, Riska Wirdatus (Unknown)
Yanuarso, Hersa Dwi (Unknown)
Aulia, Lina (Unknown)
Wahyudi, Rizqi (Unknown)
Iqbal, Muhammad (Unknown)



Article Info

Publish Date
30 Jul 2024

Abstract

DRK Tahu is a micro business producing various types of tofu, including white ones. This business is located in Gading Rejo District, Pringsewu. There are three types of waste found in the tofu-cutting process: transportation, delay, and storage. Transportation activities and delays cause a waste of time when completing the cutting process. The time required for the entire tofu cutting activity in one process is 832.65 seconds because the cutting work method still uses a wooden frame and a knife. The percentage of the value-added ratio before the improvement was made was 0.33%. This research aims to reduce waste and help optimize the cutting process to be more efficient and effective. The principle of lean manufacturing is used as a method for overcoming problems. The lean manufacturing tool used in this study is Process Activity Mapping (PAM). PAM is used to identify value-added, necessary non-value-added, and non-value-added activities so that the production process becomes lean. The analysis of the factors causing waste was carried out using a fishbone diagram. The proposed improvement for the cause of the problem is through designing a tofu-cutting tool. The implementation results are time savings of 153.87 seconds and an increased value-added ratio of 0.11%.

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Journal Info

Abbrev

rp

Publisher

Subject

Education Law, Crime, Criminology & Criminal Justice Public Health Social Sciences Veterinary

Description

Journal Multidisiplin Indonesia is an national /scientific journal, double-blind peer-reviewed, open acces journal published monthly by CV Riviera Publishing. Journal Multidisiplin Indonesia provides a means for ongoing discussion of relevant issues that fall within the focus and scope of the ...