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All Journal JMM (Jurnal Masyarakat Mandiri) Jurnal DISPROTEK Jurnal Abdimas PHB : Jurnal Pengabdian Masyarakat Progresif Humanis Brainstorming Kumawula: Jurnal Pengabdian Kepada Masyarakat Jurnal Teknik Elektro dan Komputasi (ELKOM) Jurnal Pengabdian Masyarakat Indonesia GMPI Conference Series SmartComp Science Information System and Technology
Qirom, Qirom
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Humanities Automotive Engineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Mechanical Engineering Physics Public Health Social Sciences Other

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Journal : Jurnal DISPROTEK

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SISTEM MONITORING DAN DATA LOGGER PRODUKSI GAS METANA PADA BIODIGESTER BERBASIS MIKROKONTROLER ESP32 Putra, Sona Aditya; Adz-Dzikri, Ikhsan Shiddiq; Permadi, Gilang; Qirom, Qirom
Jurnal Disprotek Vol 15, No 2 (2024)
Publisher : Universitas Islam Nahdlatul Ulama Jepara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34001/jdpt.v15i2.6643

Abstract

Biogas, sebagai sumber energi terbarukan, semakin populer di kalangan masyarakat karena mudah dihasilkan melalui fermentasi kotoran hewan, limbah tanaman, dan sampah organik. Proses fermentasi ini menghasilkan biogas yang umumnya terdiri dari gas metana dan hidrogen, serta gas lainnya seperti karbon dioksida, hidrogen sulfida, uap air, dan silikon polimer. Meski begitu, biodigester yang digunakan untuk memproduksi biogas sering kali masih bersifat sederhana dan kurang efisien. Oleh karena itu, diperlukan sistem yang lebih canggih untuk memantau dan mengoptimalkan proses produksi biogas. Dalam penelitian ini, dirancang sebuah alat biodigester dengan bahan utama berupa campuran kulit nanas, pengurai EM4, air, dan gula. Campuran ini akan dipantau selama dua hari untuk mengamati produksi biogas yang dihasilkan. Sistem pemantauan ini menggunakan mikrokontroler ESP32 yang dilengkapi dengan sensor gas metana MQ4 dan sensor DHT22 untuk memantau suhu serta kelembaban. Kedua parameter ini sangat penting dalam proses produksi biogas. Data yang diperoleh dari sensor akan diintegrasikan dengan Google Spreadsheet yang diperbarui setiap jam untuk memudahkan analisis. Berdasarkan hasil pengukuran gas metana, produksi biogas tertinggi tercatat pada pukul 21:00 dengan kadar 89.210 ppm. Pada saat itu, suhu biodigester tercatat sebesar 37°C dan kelembaban 67%. Sistem ini diharapkan dapat membantu meningkatkan efisiensi produksi biogas dan memudahkan pemantauan bagi penggunaMICROCONTROLLER-BASED MONITORING AND DATA LOGGING SYSTEM FOR METHANE GAS PRODUCTION IN BIODIGESTERS USING ESP32Biogas, as a renewable energy source, is becoming increasingly popular among communities because it can be easily produced through the fermentation of animal manure, plant waste, and organic waste. This fermentation process generates biogas, which typically consists of methane and hydrogen gases, along with other gases such as carbon dioxide, hydrogen sulfide, water vapor, and silicone polymers. However, the biodigesters used to produce biogas are often simple and inefficient. Therefore, a more advanced system is needed to monitor and optimize the biogas production process. In this study, a biodigester was designed using a mixture of pineapple peels, EM4 decomposer, water, and sugar as the main materials. This mixture will be monitored for two days to observe the biogas production. The monitoring system uses an ESP32 microcontroller equipped with an MQ4 methane gas sensor and a DHT22 sensor to monitor temperature and humidity. These two parameters are crucial in the biogas production process. The data collected from the sensors will be integrated with Google Spreadsheets, which will be updated every hour for easy analysis. Based on the methane gas measurements, the highest biogas production was recorded at 21:00 with a level of 89.210 ppm. At that time, the biodigester temperature was recorded at 37°C and the humidity at 67%. This system is expected to help improve the efficiency of biogas production and facilitate monitoring for users.
DESIGN AND CONSTRUCTION OF FILLING CAPPING TOOLS BASED ON OUTSEAL PLC SUPPORT HMI Qirom, Qirom; Fatah, Bagus Islahul; Rizal, Muhammad Khairul; Hanif, Rizki Abdul
Jurnal Disprotek Vol 15, No 1 (2024)
Publisher : Universitas Islam Nahdlatul Ulama Jepara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34001/jdpt.v15i1.5854

Abstract

The use of automatic Filling Capping is an essential requirement in increasing the efficiency of liquid production in bottles, which in turn speeds up the production process and reduces production costs. Even though large companies have adopted sophisticated industrial machines for this process, many small industries or Micro, Small and Medium Enterprises (MSMEs) still rely on direct human labor in production, limited by machine limitations or minimal automation. With rapid technological developments and more affordable costs, it is possible to create automatic bottle filling equipment that can support MSME production processes. This system is designed using Outseal PLC, where sensors as input will be processed through a ladder diagram program, producing output on relays which are then configured with actuators on the tool being made. The mechanical system of the tool is in accordance with the mechanical drawing design that has been prepared, consisting of a conveyor system, filling system, sleeding cup and capping system. In trials, control of the filling capping system was reliable via Outseal PLC. The tool's work process, from filling to capping, can be completed in around 14 seconds per 250 ml bottle.RANCANG BANGUN ALAT FILLING CAPPING BERBASIS OUTSEAL PLC SUPPORT HMIPenggunaan Filling Capping otomatis menjadi suatu kebutuhan esensial dalam meningkatkan efisiensi produksi cairan dalam botol, yang pada gilirannya mempercepat proses produksi dan mengurangi biaya produksi. Meskipun perusahaan besar telah mengadopsi mesin industri canggih untuk proses ini, industri kecil atau Usaha Mikro, Kecil, dan Menengah (UMKM) masih banyak yang mengandalkan tenaga manusia langsung dalam produksi, terbatas oleh keterbatasan mesin atau otomatisasi yang minim. Dengan perkembangan teknologi yang pesat dan biaya yang lebih terjangkau, memungkinkan pembuatan alat pengisian botol otomatis yang dapat mendukung proses produksi UMKM. Sistem ini dirancang dengan menggunakan Outseal PLC, di mana sensor sebagai input akan diolah melalui program ladder diagram, menghasilkan output pada relay yang kemudian dikonfigurasi dengan aktuator pada alat yang dibuat. Sistem mekanik alat sesuai dengan desain gambar mekanik yang telah disusun, terdiri dari sistem konveyor, sistem filling, sleeding cup, dan sistem capping. Proses kerja alat filling capping dapat diselesaikan dalam waktu sekitar 14 detik per botol berukuran 250 ml. Hasil pengujian komunikasi lancar antara HMI Modbus dengan PLC Outseal adalah 9 meter.
Co-Authors Adz-Dzikri, Ikhsan Shiddiq Alfarizi, Nur Ahmad Amalia, Putri Izza Arkan, Rozin bakhar, Muhammad Darmawan, Arry Fatah, Bagus Islahul Hanif, Rizki Abdul Iswanto, Rendi Budi Jaya, Rafli Labib, Adi Lukman Miftakhul Huda Muchamad Sobri Sungkar, Muchamad Sobri Mustofa, Moh Aqil Niam, Bahrun Permadi, Gilang Putra, Sona Aditya Rizal, Muhammad Khairul Rony Darpono Sabara, Marstelani Adias Sari Prabandari, Sari Sucipto, Dany Sulasmoro, Arfan Haqiqi Ulil Albab Widyasti, Arum Restu Wikaningtyas, Ratri