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Metal forming technology dissemination for economic empowerment of small and medium enterprises Abdulah, Amri; Sukarman, Sukarman; Jatira, Jatira; Rajab, Dede Ardi; Anwar, Choirul; Heryana, Ghany; Shieddique, Apang Djafar; Irawan, Adhi Chandra; Setiawan, Yuda; Bachtiar, Mochamad Faisal; Riswandi, Muhammad Andi
Community Empowerment Vol 6 No 6 (2021)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (744.512 KB) | DOI: 10.31603/ce.4850

Abstract

This metal forming technology dissemination activity involved three partners from micro, small and medium enterprises (MSMEs) engaged in the metal forming industry in the village of Karangsentosa, Karangbahagia District, Bekasi Regency. The main problem faced by partners is the difficulty in designing dies for the combination of piercing and blanking processes. This difficulty resulted in the piercing and blanking processes being carried out separately, resulting in less efficient production performance and higher production costs, thus requiring a reverse engineering process for some of its products. The method used in this dissemination process was an experimental method by doing reverse engineering on one of the products produced, namely the ducting corner. The purpose of this metal forming technology dissemination is to assist partners in increasing the efficiency of the production process by combining piercing and blanking processes into one process. In this metal forming technology dissemination activity, efficiency has been carried out from nine stages of the production process to five production processes. The combination of blanking and piercing processes using 1.2 mm SPCC-SD material for the production of ducting corners requires a minimum power press machine capacity of 18.3 tons. Further dissemination will be carried out by combining the piercing, blanking and bending processes by applying the progressives dies design.
Analisis Material Efoxy EF150K Terhadap Temperatur dan Kelembaman Tinggi Pada Komponen Charger Mobil Listrik Shieddieque, Apang Djafar; Abdulah, Amri; Rajab, Dede Ardi; Jatira, Jatira; Rag, Yoon Jung; Kil, Sohn Chang; Kurnia, Tata
Rekayasa Vol 14, No 2: Agustus 2021
Publisher : Universitas Trunojoyo Madura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21107/rekayasa.v14i2.10244

Abstract

Electric cars have now been made and developed by famous car manufacturers outside of Indonesia. Of course electric cars have batteries that must be recharge. Inside the electric car charger there is a controller which is one of the components, which is an epoxy coated capacitor. The faster the charger, the higher the temperature will be, to deal with this problem, it is necessary to increase the performance of the capacitor to increase the temperature and humidity resistance. Then from this explanation the researchers will test the EF150K epoxy coating on the Disc Ceramic Capacitor (DCC), by using epoxy coating thickness testing by using 3 samples the results obtained are on average 0.8 mm, Pressure Cycle Test (PCT) using 20 samples with  conditions temp: 121 °C, p: 2 bar for 48 hour, obtained average capacities and insulance resistance before PCT testing C: 2155,4pF, IR: 141540Ω and after C: 2238,2 pF, IR: 147140 Ω, and humidity test using 20 sample with condition 95% RH, temp: 40°C for 504h obtained average capacities and insulance resistance before humidity test C: 2.157,89 pF, IR: 119560 Ω and after C: 2.233,63 pF, IR: 123160 Ω. The use of EF150K epoxy is very well used as a DCC capacitor coating, because the coating is resistant to temperatures up to 121 ° C with a pressure of 2 bar, and withstands temperatures up to 40 °C with 95% RH. 
ANALISA PENGARUH VARIASI KUAT ARUS TERHADAP KEKUATAN TARIK SAMBUNGAN LAS SMAW DENGAN MATERIAL BAJA KARBON RENDAH DENGAN PROFIL BESI SIKU MENGGUNAKAN ELEKTRODA E6013 MUHAMAD GILANG KRISWANDI; JATIRA; HENDRO NUGROHO
Jurnal Teknologika Vol 12 No 1 (2022): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (397.406 KB) | DOI: 10.51132/teknologika.v12i1.155

Abstract

Effect of welding current using SMAW welding method with E6013 electrode on the tensile strength of angle bar. Where this study aims to determine how much influence the welding current SMAW welding with electrodes E6013 diameter 2 mm on the tensile strength of the welding results. In this study, the materials used was angled iron, them V seam was made, which was welded with a current of 90 Ampere, 100 Ampere and 115 Ampere, with an E6013 electrode with a diameter 2 mm, thern tensile testing was carried out. The highest tensile strength results at 90 Ampere welding current, namely 97238 N, while the lowest occurred at 110 Ampere current, namely 1060.56 N. Current variations greatly affect the tensile strength.
PERANCANGAN MOLD SET KOMPONEN HANDLE PINTU MOBIL DENGAN MATERIAL ALUMUNIUM 6061 Jatira; Apang Djafar Shieddieque; Wilman Adi Nugraha Wilman
Jurnal Teknologika Vol 13 No 1 (2023): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v13i1.245

Abstract

In the world of the manufacturing industry, developments and needs are increasing every day and very rapidly. Many parts and components in automotive production are very important and very much too because each component has its own function and use. There are many alternatives and development of materials for component manufacturing in the automotive world which aim to cut production costs and efficiency. To overcome this condition, the authors tried to research and make a Mold for the Avansa car door handle using HIPP (High Impact PolyPropilane) material. Generally, not many HIPP use it in the automotive industry. Making this door hendle using the Hot Compression process. Among other things, hot compress is the process of making a product by using heat and pressure to form the desired product. So far, making molding is less precise because mold making is not in accordance with the manufacturing process, therefore the author uses a CNC (Computer numarical control) machine for this molding-making process, the molding process using this CNC machine aims to make the results more precise and more accurate. more as desired.
ANALISIS KERUSAKAN ERETAN MEJA PADA MESIN SEKRAP TIPE KLOOP MODEL 525 Iqbal Khumaidillah; Jatira; Choirul Anwar
Jurnal Teknologika Vol 13 No 2 (2023): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v13i2.317

Abstract

The development of science and technology has an important role in the success of development in the industrial sector. In the industrial world, machining processes are very important. A scrap machine is a machine tool that is used to change the surface of a workpiece into a flat surface with levels, corners and grooves.This research aims to find out the causes of damage to the automatic movement of the table, to determine the strength of the material using impact testing and calculating torsional moments, and to be able to repair damage using the welding method using brass. Damage that occurs to the automatic movement of the table is caused by the final limit of the moving table being exceeded. On a sledding table there is no final limit for the moving table, when the final limit for the moving table occurs, the automatic moving machine continues to work and exceeds the material strength limit of 14,133 joules and 1422 N.m, causing the nut to be damaged. Repairing the sliding table nut is done by welding. This welding is carried out using brass, brass is used because it has high wear resistance. Keywords: Scrap Machine, torsional moment, impact test, cause of damage.
Perancangan Sistem Mekanik Penggerak Sumbu X Dan Y Pada Mesin CNC (Computer Numerical Control) CO2 Laser Cutting Kusmayanto, Ridwan; Heryana, Ghany; Jatira
Journal of Applied Mechanical Technology Vol 2 No 2 (2023): Journal of Applied Mechanical Technology (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/jamet.v2i2.38

Abstract

CO2 Laser Cutting CNC Machine is a machine that uses a laser beam to cut or engrave certain materials. This machine is intended for small and medium enterprises (SMEs), one of which can help craftsmen to produce creative products such as accessories, handicrafts, decorations and others. The CO2 Laser Cutting CNC machine consists of several components, namely the machine frame, stepper motor, timing pulley, timing belt, shaft and bearings. With the above components are expected to work properly. The results of the design of the CO2 Laser Cutting CNC machine have dimensions of 1500 mm in length, 1200 mm in width and 330 mm in height. for the driving source using stepper motors on the X and Y axes with a torque issued by the X axis of 0.113 Nm and the greatest power on the X axis of 3.54 Watt, while the torque released on the Y axis is 0.2073 Nm and the greatest power on the Y axis is 6.5 Watt. The selected motor is a Nema 17HS4401 stepper motor and the transmission system uses a timing pulley and timing belt.
Perancangan Sistem Kendali Mesin CNC (Computer Numerical Control) laser Cutting CO2 2 Axis Berbasis Arduino Uno Lesmana, Bayu; Heryana, Ghany; Jatira
Journal of Applied Mechanical Technology Vol 2 No 2 (2023): Journal of Applied Mechanical Technology (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/jamet.v2i2.43

Abstract

The machining industry, especially machine tools, is currently facing increasingly difficult challenges because this industry is required to produce inexpensive, precise products and fast production times. guaranteed 1/100 mm more and can produce products efficiently. The research to be carried out aims to design control of a CO2 laser cutting machine. So that the machine can work automatically with the control system using the Arduino Uno microcontroller and can run the g-code program with precision and be able to form certain patterns or designs. This laser cnc machine also has several important components including motor drivers, stepper motors, arduino microcontrollers and cnc shields. The operation of this machine uses the ligtburn software. The machine workflow includes a PC (personal computer), g-code, lightburn, driver which will then produce output on the machine in the form of automatic movement.
Analisis kekuatan bearing type NU 314, Bearing QJ 314, dan bearing 22316 pada mesin Screw Conveyor Edi Ismanto; Jatira; Yadi Heryadi
Jurnal Teknologika Vol 14 No 1 (2024): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v14i1.365

Abstract

Dalam proses produksi salah satu kegiatan yang umum adalah material handling yaitu penanganan atau pemindahan bahan baku dari satu proses ke proses yang lainya. Proses pemindahan material atau material handling dibutuhkan pesawat angkat dan angkut. Salah satu pesawat angkut yang digunakan adalah mesin Screw conveyor. Mesin digunakan untuk memindahkan material berupa clay yaitu berupa butiran butiran tanah yang sudah dikondisikan dengan ukuran tertentu yaitu berukuran 5mm sampai 30mm. Bagian pada mesin ini yang sering mengalami kerusakan adalah bagian bearing, hal ini dikarenakan semua beban untuk mendorong material bertumpu langsung dengan bearing. Untuk menentukan kekuatan bearing yang dipakai maka harus dibuat dulu rancangan dasar dari mesin tersebut, yaitu kapasitas mesin, jenis material, gaya yang bekerja pada bagian bearing. Disini telah didapatkan data kapasitas mesin screw conveyor adalah 11.000 kg/jam, kekuatan bearing secara perhitungan yaitu Bearing QJ304: 15.637 jam, Bearing NU304: 38.683 jam, dan Bearing 22316: 50.937 jam. Untuk mendapatkan kondisi aktual bagian bearing yaitu pengukuran vibrasi. Dalam hal vibrasi alat ukur akan menunjukan besarnya velocity. Velocity adalah jumlah waktu yang dibutuhkan ketika terjadinya displacement atau kecepatan getaran suatu benda. Secara garis besar Velocity mewakili kondisi kerusakan bearing yang diaktualisaikan dengan niali 0-11 yaitu merujuk pada Standard ISO 10816-3. Sehingga akan didapatkan hasil perbandingan dari perhitungan perencanaan mesin dan aktualnya.
ANALISA PENGUJIAN KETAHANAN BEJANA TEKAN DENGAN METODE HIDROSTATICTEST TB. U. Adi Subekhi; Jatira; Budi Siswanto
Jurnal Teknologika Vol 14 No 2 (2024): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v14i2.432

Abstract

A pressure vessel is a place or container for storing or building fluids, both in the form of liquids and gases as one of the process tools used in industry, especially in the chemical, petroleum, and electricity generation industries with steam separators which are very important components in electricity generation. The steam separator is used to separate the fluid in the liquid phase and gas phase (steam or steam) to produce a higher level of dryness and more contained in the steam that will be used to turn the turbine. Based on the ASME VIII standard in 2010 which was a vessel before it could be used in payment and one type of testing was by hydrostatic test method. From the calculation of the voltage that occurs when hydrostatic administration is 5.037 MPa (50.37 Bar), the force that divides the locked flange 8 bolts M-16 x 2.0 (P), with the introduced voltage (τ) inside the pressure vessel, at what is permitted τ (that occurs (40 N / mm2 ≥ 36 40 N / mm2. from the test results using hydrostatic test methods obtained for hydrostatic testing can determine leakage and test with 1.5 x work work (30 bar) steam separator pressure vessel no defects appear, crank on the weld or deformation occurs. Key words: Hydrostatic, Pressure vessel, Steam Separator.
ANALISIS KEGAGALAN MATERIAL KOPLING MESIN SLITTING DI PT. XYZ Jatira; Amri Abdulah; Muhamad Wisnu Purnama; Renaldi
Jurnal Teknologika Vol 10 No 2 (2020): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (458.926 KB) | DOI: 10.51132/teknologika.v10i2.84

Abstract

Kopling merupakan salah satu komponen mesin slitting yang berfungsi untuk memutuskan dan menghubungkan putaran daya mesin ke unit pemindah tenaga atau transmisi dengan tujuan mengubah kecepatan sesuai yang diinginkan. Adapun permasalahan yang diakibatkan kopling ialah kegagalan patah pada kopling. Untuk mengetahui permasalahan kegagalan patah pada kopling ada beberapa pengujian yang dilakukan, diantaranya dengan pengujian spektrometer, pengujian kekerasan dan pengujian metalografi. Pengujian dilakukan untuk mengetahui nilai kekerasan pada material kopling akibat pembebanan yang terjadi pada kopling. Pengujian dilakukan dengan membandingkan material kopling dengan material S45C menggunakan metode heat treatment dengan variasi media pendingin. Hasil dari penelitian yang dilakukan menunjukan bahwa terdapat perbedaan nilai kekerasan antara material kopling dengan material S45C, dimana hasil pengujian material kopling menghasilkan nilai kekerasan rata-rata 97 HRB sedangkan pada material S45C menghasilkan nilai kekerasan rata-rata 88,9 HRB, berdasarkan perubahan fasa ferrite, pearlite dan martensite hasil pengamatan metalografi.