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Analisis Perawatan Untuk Mendeteksi Risiko Kegagalan Komponen Pada Excavator 390D Darmawan, Armin; Rapi, Amrin; Ali, Syafrillah
Jurnal Ilmiah Teknik Industri Vol. 15, No. 2, Desember 2016
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v15i2.2139

Abstract

This study is concerned with maintenance on a heavy equipment excavator 390D series HE4019, one of the main tools used to support the process of nickel production. Major constraint in using this tool is an insufficiently planned maintenance such that the tool affected operational and production process of nickel. Failure mode and effect analysis (FMEA) method is used to identify the risks of failure of critical components on the performance of the unit. Based on risk priority number (RPN), three critical components are found as leading causes of unit downtime. These are stick cylinder (RPN 288), fuel filter (RPN 280) and oil pan (RPN 240), respectively. Mean time between failure (MTBF) scores of stick cylinder, fuel filter and oil pan are 1,288.91 hours, 334.04 hours and 1,455.77 hours, respectively. Each of making rod of the cylinder covered, periodically flushing the fuel tank and taking on a warning sign on the couplers and coating the gasket with an additional layer during installation, in the meantime, are proposed as preventive maintenance for each the three critical components.
Empirical Quality Control Analysis on Manufacture Industry Process: A Case Study in Development Country Armin Darmawan; Syamsul Bahri; Alamsyah Alamsyah
Jurnal Penelitian Enjiniring Vol 20 No 2 (2016)
Publisher : Center of Techonolgy (COT), Fakultas Teknik, Universitas Hasanuddin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (783.168 KB)

Abstract

This article presents an empirical study on quality control in a manufacture industry to determine level of quality control. Case study conducted in a manufacture that produce many concrete products with different specification and size. Paving block product is the main focus on this study. The industry faces problem related the defective product that influence to low performance and high production cost. Therefore, it is crucial to address the main problem and map the level of quality process using Six Sigma approach. Six Sigma is one the most used structure and systematic tool in defining problem, determine the key factors, map the level quality process, and improvement opportunities. The results show that most defect is dominated by Cracks with the percentage of 94,43 % , fracture with 3,91 % and Broken with 1,67 % which will be classified as Critical To Quality (CTQ). Sigma level that obtained from the production process is 4,23 with the level of defective to 3.198 units per million opportunities (DPMO).
ANALISIS KEPUASAN PELANGGAN TERHADAP LAYANAN PURNA JUAL AVANZA DENGAN METODE SERVQUAL DAN PGCV (Studi Kasus BPPT HADJI KALLA CABANG URIP MAKASSAR) Armin Darmawan; Mulyadi Mulyadi; Nur Khaerani Busri
Journal of Engineering and Management in Industrial System Vol 2, No 2 (2014)
Publisher : Badan Penerbit Jurnal, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (488.168 KB) | DOI: 10.21776/ub.jemis.2014.002.02.3

Abstract

This research examine cutomer level of satisfaction at service and repair in Toyota Hadji Kalla that aim to determine attributes which are priorities at PGCV index analysis. Method used in this study is servqual. This method is a tool used to measure quality of service attribute of each dimension (tangible, reliability, responseiveness, emphaty, and assurance). So we get the value of gap from different value between perception and expectation in customer value. This research followed  by Potential Gain Customer Value (PGCV) method. Based on the survey results , the overall value of the average interest rate is 4.435 and the average value of the performance level is 3.924 , which means there is a gap between the service desired by the customer service received by 0.511 . By using PGCV index priority improvements to enhance the level of customer satisfaction is the availability of the quantity of automobile parts and components that meet the needs of customers , employees BPPT HK able to meet the delivery schedule of the vehicle as promised schedule , as well as employees of HK BPPT has properties polite , friendly , honest , and trustworthy.
Analisis Perawatan Untuk Mendeteksi Risiko Kegagalan Komponen Pada Excavator 390D Armin Darmawan; Amrin Rapi; Syafrillah Ali
Jurnal Ilmiah Teknik Industri Vol. 15, No. 2, Desember 2016
Publisher : Department of Industrial Engineering Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v15i2.2139

Abstract

This study is concerned with maintenance on a heavy equipment excavator 390D series HE4019, one of the main tools used to support the process of nickel production. Major constraint in using this tool is an insufficiently planned maintenance such that the tool affected operational and production process of nickel. Failure mode and effect analysis (FMEA) method is used to identify the risks of failure of critical components on the performance of the unit. Based on risk priority number (RPN), three critical components are found as leading causes of unit downtime. These are stick cylinder (RPN 288), fuel filter (RPN 280) and oil pan (RPN 240), respectively. Mean time between failure (MTBF) scores of stick cylinder, fuel filter and oil pan are 1,288.91 hours, 334.04 hours and 1,455.77 hours, respectively. Each of making rod of the cylinder covered, periodically flushing the fuel tank and taking on a warning sign on the couplers and coating the gasket with an additional layer during installation, in the meantime, are proposed as preventive maintenance for each the three critical components.
KAJIAN KUALITAS LAYANAN JASA TRANSPORTASI LOGISTIK UNTUK MENINGKATKAN KEPUASAN PELANGGAN DENGAN PENDEKATAN METODE ZONE OF TOLERANCE (ZOT) Armin Darmawan; Amrin Rapi; A Alief Rachmat
Jurnal Ilmiah Teknik Industri Vol 9, No 1 (2021): Jurnal Ilmiah Teknik Industri : Jurnal Keilmuan Teknik dan Manajemen Industri
Publisher : Program Studi Teknik Industri, Fakultas Teknik Universitas Tarumanagara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24912/jitiuntar.v9i1.8705

Abstract

Logistics transportation service industries experiencing the growth significantly due to e-commerce growth since the last decade. However, services industry, it is difficult to quantify as it is a function of different user preference over time.  The study examined to evaluate the service satisfaction level of logistics service systems in order to develop service satisfaction more responsive, empathy, reliable and friendly. A survey conducted to users of logistics services provider in Makassar city. Kano model was the methodology used in evaluating the service satisfaction systematically by integrating attributes of logistics services based on service user preference into some clusters. ZOT (Zone of Tolerance) was proposed in mapping the level of service and prioritizing the improvement. The performance of the Logistics Services Quality (LSQ) was currently using attributes based on five dimensions of SERVQUAL. Measuring the quality of services carried out by comparison with the minimum values based on ZOT that was still acceptable and the quality of service that desired by users. Based on 20 attributes, the result showed three attributes that existed above MSS (Measure of Service Superiority) and seven attributes that existed below the MSA (Measure of Service Adequacy) that needed the improvement of the quality of services.
KAJIAN KUALITAS LAYANAN JASA TRANSPORTASI LOGISTIK UNTUK MENINGKATKAN KEPUASAN PELANGGAN DENGAN PENDEKATAN METODE ZONE OF TOLERANCE (ZOT) Armin Darmawan; Amrin Rapi; A Alief Rachmat
Jurnal Ilmiah Teknik Industri Vol. 9 No. 1 (2021): Jurnal Ilmiah Teknik Industri : Jurnal Keilmuan Teknik dan Manajemen Industri
Publisher : Program Studi Teknik Industri, Fakultas Teknik Universitas Tarumanagara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24912/jitiuntar.v9i1.8705

Abstract

Logistics transportation service industries experiencing the growth significantly due to e-commerce growth since the last decade. However, services industry, it is difficult to quantify as it is a function of different user preference over time.  The study examined to evaluate the service satisfaction level of logistics service systems in order to develop service satisfaction more responsive, empathy, reliable and friendly. A survey conducted to users of logistics services provider in Makassar city. Kano model was the methodology used in evaluating the service satisfaction systematically by integrating attributes of logistics services based on service user preference into some clusters. ZOT (Zone of Tolerance) was proposed in mapping the level of service and prioritizing the improvement. The performance of the Logistics Services Quality (LSQ) was currently using attributes based on five dimensions of SERVQUAL. Measuring the quality of services carried out by comparison with the minimum values based on ZOT that was still acceptable and the quality of service that desired by users. Based on 20 attributes, the result showed three attributes that existed above MSS (Measure of Service Superiority) and seven attributes that existed below the MSA (Measure of Service Adequacy) that needed the improvement of the quality of services.
Analysis on Product Quality of Semi Refined Carrageenan using Six Sigma and Cost of Poor Quality Bahri, Syamsul; Rahmadani, Fachriah Nur; Darmawan, Armin
Industria: Jurnal Teknologi dan Manajemen Agroindustri Vol 9, No 3 (2020)
Publisher : Department of Agro-industrial Technology, University of Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.industria.2020.009.03.4

Abstract

AbstractThe study aimed to minimize defective products to improve the production process quality of PT BI by identifying the most types of defects, calculating Defect per Million Opportunities (DPMO) value, suggesting the quality improvement of the Semi Refined Carrageenan (SRC) production process, and calculating Cost of Poor Quality (COPQ) value. The methods used in this research were Six Sigma and the COPQ. The priority improvement based on the Pareto chart was moisture defects with the percentage of damage of 36.9%. The Sigma level of the production process of PT BI was 3.42 with a defect rate of 27,429 DPMO. The analysis on the cause and effect diagram showed that factors affected the occurrence of defective products were error in reading on moisture content, diverse raw material, the wrong method of mixing raw materials prior to production process, and the lack of inspectors of production process. The most influential-dominant factor was the obsolete machine which causes error in reading on moisture content. The company can take preventive and corrective actions to suppress defective products and improve product quality. Based on the calculation of the COPQ, the costs that must be incurred by the company due to defective products was IDR 1,007,690,694.Keywords: Cost of Poor Quality (COPQ), quality control, seaweed, Six Sigma AbstrakPenelitian ini bertujuan untuk meminimalkan jumlah produk cacat sehingga meningkatkan kualitas proses produksi PT BI dengan mengidentifikasi jenis cacat terbanyak, menghitung nilai Defect per Million Opportunities (DPMO), menyarankan perbaikan kualitas proses produksi Semi Refined Carragenan (SRC) serta menghitung nilai Cost of Poor Quality (COPQ). Metode yang digunakan adalah Six Sigma dan COPQ. Perbaikan yang diprioritaskan berdasarkan diagram Pareto adalah cacat moisture dengan persentase 36,9%. Tingkat Sigma dari proses produksi PT BI adalah 3,42 dengan tingkat kecacatan 27,429 DPMO. Analisis diagram sebab akibat menunjukkan bahwa faktor-faktor yang memengaruhi terjadinya produk cacat adalah kesalahan pada pembacaan kadar air, keragaman bahan baku, metode pencampuran bahan baku yang salah sebelum proses produksi serta kurangnya pengawas proses produksi. Faktor dominan yang paling berpengaruh adalah mesin usang yang menyebabkan kesalahan pembacaan kadar air. Perusahaan dapat mengambil tindakan preventif dan korektif untuk menekan jumlah produk cacat dan meningkatkan kualitas produk. Berdasarkan perhitungan COPQ, biaya yang harus dikeluarkan perusahaan akibat produk cacat adalah sebesar Rp1.007.690.694.Kata kunci: Cost of Poor Quality (COPQ),, pengendalian kualitas, rumput laut, Six Sigma 
Evaluation on Moisture Content of Eucheuma cottonii Seaweed Variety using Statistical Quality Control Approach Darmawan, Armin; Hambali, Mulyadi; Salam, Awal Rakhmat
Industria: Jurnal Teknologi dan Manajemen Agroindustri Vol 9, No 2 (2020)
Publisher : Department of Agro-industrial Technology, University of Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.industria.2020.009.02.3

Abstract

AbstractQuality is a crucial factor of an industry. PT XYZ is an exporter and distributor company of seaweed in Makassar city. It exports various varieties of seaweed, one of them is Eucheuma cottonii. Quality must be maintained to preserve and increase company image or reputation and consumer satisfaction. The study aims to improve quality of seaweed through quality control by using Statistical Quality Control (SQC) method. Receiving data of Eucheuma cottonii seaweed obtained from 30 sample groups, each group contains three different samples. Analysis on the process capability then was carried out so that the obtained score of process capability ratio was 0.35<1 and the process capability index score was -0.12<0. It can be concluded that the receiving process of seaweed in this company was incapable and need improvement to increase receiving process capability of seaweed. Several factors caused this incapable process were the unskilled human resources on seaweed handling in material receiving process and during distribution process from the farmer, the limitation of reliable measuring instruments, and the lack of constructive partnership between farmers, suppliers, and industry. Hence, this study suggested to improve skills of the employee, supplier, and farmer regarding seaweed cultivation and handling, to provide more reliable measuring instruments, and to develop constructive partnership development among farmer, supplier, and industry as an improvement of seaweed quality on receiving process.Keywords: Statistical Quality Control, quality control, Euchema cottonii, seaweed AbstrakKualitas merupakan faktor penting dalam suatu industri. PT XYZ merupakan perusahaan eksportir dan distributor rumput laut di Kota Makassar yang mengekspor berbagai macam jenis rumput laut, salah satunya jenis Eucheuma cottonii. Kualitas produk perlu dijaga untuk mempertahankan dan meningkatkan citra perusahaan dan kepuasan konsumen. Kajian ini bertujuan meningkatkan kualitas rumput laut melalui pengendalian kualitas dengan metode Statistical Quality Control. Data penerimaan rumput laut jenis Eucheuma cottonii diperoleh sebanyak 30 kelompok sampel dan tiap kelompok terdapat tiga sampel yang berbeda. Selanjutnya dilakukan analisis kemampuan proses agar didapatkan nilai untuk rasio kemampuan proses adalah 0,35<1, dan untuk indeks kemampuan proses adalah -0,12<0. Dari hasil perhitungan dapat disimpulkan bahwa proses penerimaan rumput laut di perusahaan ini tidak capable, sehingga perlu dilakukan perbaikan untuk meningkatkan kapabilitas proses penerimaan rumput laut. Beberapa faktor yang menyebabkan proses not capable yaitu keterbatasan pengetahuan pada sumber daya manusia terkait dengan penanganan rumput laut pada proses penerimaan material dan selama proses distribusi dari petani, keterbatasan alat ukur yang reliable, lemahnya kemitraan konstruktif antara petani, pemasok, dan industri. Kualitas rumput laut pada proses penerimaan dapat ditingkatkan dengan melakukan peningkatan pengetahuan pada pekerja, pemasok, dan petani mengenai budidaya dan penanganan rumput laut, penyediaan alat ukur yang andal, serta pengembangan kemitraan yang konstruktif antara petani, pemasok, dan industri.Kata kunci: Euchema cottonii, quality control, rumput laut, Statistical Quality Control 
Improving Service Quality Of Delivery Services Based On Heterogeneous Customer Behavior In A Developing Country: A Context During Covid-19 Muslimin, Rahmat Hidayat; Darmawan, Armin; Bahri, Syamsul; Rapi, Amrin
Jurnal Manajemen Industri dan Logistik Vol 6, No 1 (2022): page 01 - 176
Publisher : Politeknik APP Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30988/jmil.v6i1.968

Abstract

Delivery services are going through a transition phase globally due to changes in the market dynamics and growing e-commerce industries. As the delivery services of public logistics organizations have a lasting impact on customer behavior, logistics organizations are using innovative, customer-centric, and cost-effective strategies to offer customers convenient, attractive, and effective service solutions. The current study has been undertaken to analyze the effectiveness of each element of quality services of delivery services. Qualitative and quantitative research approaches were implemented based on a hundred respondents in identifying the critical issues based on the SERVQUAL method, heterogeneous customer satisfaction index (HCSI), and mapping out prioritizing the most critical problem. The study results reveal that customers are susceptible to the responsive, assurance, and empathy dimensions. These three of five dimensions are adversely influencing the satisfaction of customers.
Improving Service Quality Of Delivery Services Based On Heterogeneous Customer Behavior In A Developing Country: A Context During Covid-19 Muslimin, Rahmat Hidayat; Darmawan, Armin; Bahri, Syamsul; Rapi, Amrin
Jurnal Manajemen Industri dan Logistik Vol. 6 No. 1 (2022): page 01 - 176
Publisher : Politeknik APP Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30988/jmil.v6i1.968

Abstract

Delivery services are going through a transition phase globally due to changes in the market dynamics and growing e-commerce industries. As the delivery services of public logistics organizations have a lasting impact on customer behavior, logistics organizations are using innovative, customer-centric, and cost-effective strategies to offer customers convenient, attractive, and effective service solutions. The current study has been undertaken to analyze the effectiveness of each element of quality services of delivery services. Qualitative and quantitative research approaches were implemented based on a hundred respondents in identifying the critical issues based on the SERVQUAL method, heterogeneous customer satisfaction index (HCSI), and mapping out prioritizing the most critical problem. The study results reveal that customers are susceptible to the responsive, assurance, and empathy dimensions. These three of five dimensions are adversely influencing the satisfaction of customers.