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Scheduling Program Analysis of Pressure Relief Device (PRD) According to RBI API 581 on Production Gas Separator System Dwi Priyanta; Nurhadi Siswantoro; Muhammad Saifulloh
International Journal of Marine Engineering Innovation and Research Vol. 3 No. 1 (2018)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v3i1.6066

Abstract

Pressure relief device serves to control and limit the pressure by directing the flow into an additional path. In the process of purification of oil and gas, application of PRD are found in production gas separator system. However, based on API 581, the PRD also has a risk of failure that every oil and gas company needs to conduct regular inspections to ensure the reliability of PRD. One approach to evaluating critically the PRDs for arranging and scheduling programs is to use the risk-based inspection (RBI) method. The RBI is a systematic approach to the method of inspection management of equipment or works unit based on the level of risk that the equipment or work units. Risk assessment for production gas separator system’s PRD has based on API RP 581 third edition. After knowing the level of risk for PRD, the risk needs to be evaluated. For acceptable risk, it can be used as a reference to determine the next inspection until risk target. Meanwhile, unacceptable risk should be inspected immediately after RBI analysis.
Comparative Analysis of Probability of Failure Determination Using Weibull Distribution and Generic Failure Frequencies on Heat Exchanger Tube Bundles Based on API 581 Dharma Gita Surya Prayoga; Dwi Priyanta; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 3 (2018)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i3.6089

Abstract

RBI analysis for heat exchanger tube has been explained by API 581. Two types of PoF determination using statistical data is provided to determine the PoF category. Both Weibull parameter and generic failure frequencies are the methods that will be analysis in this present study. PoF determination using Weibull distribution gives the exponential value of PoF in a certain of time. This method only consider failure modes and the failure rate of heat exchanger tube without considering possible active damage mechanisms in the tube. However PoF determination using generic failure frequencies gives more complex consideration. It considers not only failure and possible active damage mechanism, but also the effect of management system facilities of the heat exchanger on the integrity of the plant.
Vibration Spectrum Analysis for Indicating Damage on Turbine and Steam Generator Amurang Unit 1 Beny Cahyono; Dwi Priyanta; Fakhri Rizqullah Fajar Ramadhan
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 1 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i1.6128

Abstract

Maintenance on machines is a mandatory asset management activity to maintain asset reliability in order to reduce losses due to failure. 89% of defects have random failure mode, the proper maintenance method is predictive maintenance. Predictive maintenance object in this research is Steam Generator Amurang Unit 1, which is predictive maintenance is done through condition monitoring in the form of vibration analysis. The conducting vibration analysis on Amurang Unit 1 Steam Generator is because vibration analysis is very effective on rotating objects. Vibration analysis is predicting the damage based on the vibration spectrum, where the vibration spectrum is the result of separating time-based vibrations and simplifying them into vibrations based on their frequency domain. The transformation of time-domain-wave into frequency-domain-wave is using the application of FFT, namely AMS Machinery. The measurement of vibration value is done on turbine bearings and steam generator of Unit 1 Amurang using Turbine Supervisory Instrument and CSI 2600 instrument. The result of this research indicates that vibration spectrum from Unit 1 Amurang Power Plant indicating that there is rotating looseness, even though the vibration value does not require the Unit 1 Amurang Power Plant to stop operating (shut down). This rotating looseness, at some point, can produce some indications that similar with the unbalance. In order to avoid more severe vibrations, it is necessary to do inspection on the bearings in the Amurang Unit 1 Power Plant.
Maintenance Task Allocation And Planning In KT. X Tugboat Using Reliability Centered Maintenance Method Dwi Priyanta; Muhammad Badrus Zaman; Apriagung Diantana Putrasetya
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 1 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i1.6129

Abstract

Reliability Centered Maintenance (RCM) as one of the processes that used to decisive action which should be performed to ensure any physical components or a system can work optimally in accordance with the function desired by its users. Basically, RCM used a risk management principles of the failure of the components so that it can be determined the type of maintenance properly. With the appropriate type of maintenance, then the failures that may occur can be prevented at once to be able to be detected before they occur. Appropriate implementation of RCM, capable of delivering cost savings, the impact on both the cost of maintenance as well as repair costs due to the occurrence of failure. In this paper, the components become the object of research is the main engine of the KT. X tugboat belongs to Pelindo Marine Service (PMS) Surabaya. KT. X tugboat has the lowest level of availability of the entire company-owned tugboat 80.01 percent. Tugboat is one of the main assets of PMS who support the economy of the company. Therefore, it is imperative for a company to further enhance the efficiency of activities of its operations. These include the efficiency of human resources, as well as economic analysis of system reliability of company assets. It is used in order to keep abreast of competition at the world maritime national and globally. Implementation of RCM process on main engine KT. X, priority levels can be specified against the failure of components that have critical consequences. So it can be a planned maintenance system generated properly and efficiently.
Risk Assessment in Financial Feasibility of Tanker Project Using Monte Carlo Simulation Muhammad Badrus Zaman; Dwi Priyanta; Filik Trisilo
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 4 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i4.6168

Abstract

Every ship project would not be apart from risk and uncertainty issues. The inappropriate risk assessment process would have long-term impact, such as financial loss. Thus, risk and uncertainties analysis would be a very important process in financial feasibility determination of the project. This study analyzes the financial feasibility of 17,500 LTDW tanker project. Risk and uncertainty are two differentiated terminologies in this study, where risk focuses on operational risk due to shipbuilding process nonconformity to shipowner finance, while uncertainty focuses on variable costs that affect project cash flows. There are three funding scenarios in this study, where the percentage of funding with own capital and bank loan in scenario 1 is 100% : 0%, scenario 2 is 75% : 25%, and scenario 3 is 50% : 50%. Monte Carlo simulation method was applied to simulate the acceptance criteria, such as net present value (NPV), internal rate of return (IRR), payback period (PP), and profitability index (PI). The results of simulation show that 17,500 LTDW tanker project funding by scenario 1, 2 and 3 are feasible to run, where probability of each acceptance criteria was greater than 50%. Charter rate being the most sensitive uncertainty over project's financial feasibility parameters.
Risk Based Inspection of Gas-Cooling Heat Exchanger Dwi Priyanta; Nurhadi Siswantoro; Alfa Muhammad Megawan
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 4 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i4.6169

Abstract

PHE – ONWJ platform personnel found 93 leaking tubes locations in the fin fan coolers/ gas-cooling heat exchanger. After analysis had been performed, the crack in the tube strongly indicate that stress corrosion cracking was occurred by chloride. Chloride stress corrosion cracking (CLSCC) is the cracking occurred by the combined influence of tensile stress and a corrosive environment. CLSCC is the one of the most common reasons why austenitic stainless steel pipework or tube and vessels deteriorate in the chemical processing, petrochemical and maritime industries. In this research purpose to determine the appropriate inspection planning for two main items (tubes and header box) in the gas cooling heat exchanger using risk based inspection (RBI) method. The result, inspection of the tubes must be performed on July 6, 2024 and for the header box inspection must be performed on July 6, 2025. In the end, RBI method can be applicated to gas-cooling heat exchanger. Because, risk on the tubes can be reduced from 4.537 m2/year to 0.453 m2/year. And inspection planning for header box can be reduced from 4.528 m2/year to 0.563 m2/year.
Application Waste Sawdust as Mixed Polyurethane Insulation in Traditional Cold Storage of Fishing Vessel Sutopo Purwono Fitri; Muhammad Badruz Zaman; Dwi Priyanta; Mochamad Hidayat
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 2 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i2.6221

Abstract

In the process of fishing it takes some supplies such as fishing equipment, instrumentation and storage of fish. The traditional fishermen of their fishing days fishing usually only bring ice cubes. Solid plastic polyurethane foam is a mixture solution of polyols and isocyanates, commonly used as an insulating material storage. From the observation waste generated being sawmill sawdust per spindle with diameter of 30 cm and a length of 1 m with 5 times sawmill, Saws 0.8 cm thick produced 0.0088 m³ / burnable logs only discarded. Therefore takes thermal conductivity test to review mixture of sawdust and polyurethane comparison with variations different dosing. Maximum disposals sawdust can be done is 40% of the total volume of material mixture, polyurethane and sawdust because composite material (sawdust-polyurethane) can not be bond with good so easy slab separately from origin form. Thermal Conductivity insulating good and economical on disposals 40% wood flour (0.05252 W / m°C) and is able to maintain a 2 kg of ice crystals melt up perfect on 34 hours. Operating profits economical from 4,8 m³insulation composite application with obtained Rp 4.486.000 compared with 100% Polyurethane Insulation Manufacture.
Analysis of the Suppression Device as Vortex Induced Vibration (VIV) Reducer on Free Span using Finite Element Method Dwi Priyanta; Anang Abdullah
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 1 (2016)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i1.6229

Abstract

Subsea pipeline is a transportation infrastructure of oil and gas as an alternative for ship tanker. The uneven topography surface of the sea floor resulting the pipe undergoes free span. The free span is a condition endured by the pipe where the pipe position has distance or gap with the seabed supported by two pivot. The free span is at risk of experiencing a vibration caused by the presence of dynamic load that is current and the wave. The vibration that occurs is the impact of the presence of the phenomenon of Vortex Induced Vibration (VIV). The Phenomenon Of VIV occur on a cylindrical component caused by ocean currents, causing the occurrence of vibration by the movement of fluid on the pipe so that it raises the vortex at the rear of the direction of oncoming flow. One way to dampen or reduce the impact of VIV is by adding suppresion device. VIV suppression device is a tool that is installed on the pipeline on offshore piping installationcthat serves to dampen or reduce the impact of VIV. One of the simulations used to know the characteristics of a fluid is to use (CFD) Computational Fluid Dynamic. With the addition of suppression device can add the rest of the operating time on a free span of affected VIV, on the condition of free span critical exposed VIV (Vortex Induced Vibration value) has a life time on plain pipe 44.21 years, on pipe with 53.09 years and Fairing on the pipe with the Helical strike 52.95 year.
Evacuation Analysis of 1200 GT Passenger Ship in Case of Fire using Agent-Based Modeling Approach Muhammad Badrus Zaman; Dwi Priyanta; Ilham Afrianza
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 1 (2016)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i1.6231

Abstract

This study discusses about safety on board especially during fire condition. During fire, all passengers and crew had to beevacuated into safe place. The study observe at 1200 GT passenger ships, a typical ship which have small dimension vessel characteristic but able to carry passenger more than four hundred persons and also could containt cargo. When the ship was on fire at any circumstances that requires passengers need to be evacuated, it’s obvious that there will be a buildup of passengers when passing through stairs and corridors. The calculation use to estimate evacuation time required based on the IMO guidelines. Studies continued by creating evacuation simulation using Agent-Based Modeling, a simulation modeling that assume human being as an agent that has characteristics resemble to real state of motion. The comparation between the two methods, calculation and simulation are both using two scenarios, day and night conditions. Result show that the simulation generates evacuation time shorter than the calculation method. In the numerical calculation takes 689 seconds and 1595 seconds in day and night conditions, while in the simulation process takes 548 seconds and 1374 seconds in day and night conditions sequentially. This studies also followed by fire modeling study that aims to determine the spread of heat and smoke produced from fire. On the condition of fire, smokewords. production will interfere passengers in the evacuation process. The evacuation time becomes longer and estimates the potential victims affected by fire.