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Pengaruh Besar Butir dan Temperatur Pemanasan Pasir Cetak Terhadap Sifat Mekanis Cetakan Braam Delfian Prihadianto; Radhian Krisnaputra; Suryo Darmo; Aldi Prabowo
Infotekmesin Vol 12 No 1 (2021): Infotekmesin: Januari 2021
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v12i1.471

Abstract

Casting is a manufacturing process that uses molten metal and molds to obtain a product that is closer to its final geometry. The quality of casting products is influenced by several factors and one of the important factors is the mold. The sand that is often used in making molds is resin coated sand, since this sand will bond to one another if it is heated. The research focus is determine the effects of grain size and heating temperature of resin coated sand on the mechanical properties of the mold which include compressive, shear and tensile strength. This study used an experimental method with large parameters of resin coated sand and heating temperature. From the test results, the highest compressive, shear and tensile strength values are Produced by sand with grain size less than 300 µm are identified.. The high heating temperature makes the bonds between the sands stronger and the strength value is higher..
PENGARUH PENGATURAN FILL DENSITY TERHADAP SIFAT MEKANIS POLYLACTIC ACID HASIL TEKNOLOGI FUSED DEPOSITITION MODELLING Braam Delfian Prihadianto; Suryo Darmo; Radhian Krisnaputra
Jurnal Teknologi Terpadu Vol 10, No 1 (2022): JTT ( Jurnal Teknologi Terpadu)
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v10i1.1406

Abstract

Along with advances in science and technology in creative industry, the production process no longer relies on manual creativity, but develops and expands the application of technology to simplify and accelerate the production process. One example of the creative industry sector that applies technological developments is the miniature industry. A new technology that is starting to be in demand among miniature manufacturers is the Fused Depositition Modeling (FDM) technology. It is a method using solid base rapid prototyping technology with an extrusion process and is a solution to the above problems. Polylactic Acid (PLA) is one of the materials used by miniature manufacturers, because this material is included in the aliphatic polyester group which is made from α-hydroxy acid and has degraded properties, making this material relatively safer for health and the environment. The research focuses on the mechanical properties of FDM technology with PLA filament materials, especially tensile and bending strength. This study used an experimental method with reference to the FDM machining parameters with a variation of the fill density from 0.1 to 1.0. Based on the results of experiments and tests that have been done, the tensile strength values are 29.063 - 36.215 MPa and the bending strengths are between 42.520 - 80.315 MPa. Therefore based on the test results it can be concluded that the fill density parameter affects the tensile and bending strengths produced by FDM technology with PLA material.
THE EFFECT OF HARD FACING PROCESS ON THE HARDNESS AND MICROSTRUCTURE OF BUCKET TOOTH FOR DIFFERENT MANGANESE CONTENT Suryo Darmo; Braam Delfian Prihadianto
Jurnal Rekayasa Mesin Vol. 13 No. 3 (2022)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v13i3.1222

Abstract

High hardness and wear resistance of bucket tooth are required in the face of abrasion and impact. High manganese steel is hard and ductile, making it more suitable for bucket tooth materials. Bucket tooth can wear out and need to be returned to their original size, so that bucket tooth that have been eroded must be coated with a hard material, using a hard facing process. In this study, the hard facing process was carried out in bucket tooth containing 10.4%, 11.60%, 12.70%, 13.60%, and 14.60% men (manganese) elements, using hard facing electrodes of the AWS A5.13 (JIS Z 3251). Hard facing process was using SMAW welding with an average heat input of 1087.43 J/mm. The hard facing process shown that the hardness of weld metal was always lower than of HAZ (Heat Affected Zone) and base metal. The hardness of the weld metal was almost the same for all types of the bucket tooth, which was about 233.478 HVN.
Analisis Kegagalan Poros Track Roller Bearing pada Mesin Pembelah Bambu Nareswari Novita Satiti; Radhian Krisnaputra; Sugiyanto Sugiyanto; Ignatius Aris Hendaryanto; Inggar Septhia Irawati; Suryo Darmo; Widia Setiawan
Jurnal Rekayasa Mesin Vol 18, No 2 (2023): Volume 18, Nomor 2, Agustus 2023
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v18i2.4334

Abstract

Splitting merupakan salah satu tahapan proses produksi bambu laminasi. Splitting dilakukan dengan mesin pembelah bambu untuk mengubah batang bambu menjadi bilah-bilah bambu. Dalam proses splitting, komponen booster bergerak maju-mundur di sepanjang rel untuk mendorong bambu yang terletak pada bagian penopang sampai ujung bambu bertumbukan dengan pisau pembelah sehingga batang bambu terbelah menjadi bilah-bilah (bamboo strips). Pada mesin pembelah bambu terdapat track roller bearing yang berfungsi sebagai guide roller. Salah satu komponen penting dalam rangkaian track roller bearing adalah poros. Kasus kegagalan komponen berupa patahnya poros track roller bearing telah dijumpai pada mesin pembelah bambu yang terdapat di sentra kerajinan bambu, Rosse Bambu Yogyakarta. Kerusakan komponen mesin tentu menghambat berjalannya proses produksi bambu laminasi, oleh sebab itu dilakukan analisis kegagalan dalam penelitian ini dengan tujuan untuk mengetahui faktor penyebab kegagalan yang dialami oleh poros track roller bearing pada mesin pembelah bambu sekaligus sebagai upaya antisipasi untuk menghindari terjadinya kasus kegagalan yang serupa. Analisis kegagalan dilakukan dengan melakukan pengujian komposisi kimia material dengan metode Atomic Emission Spectroscopy (AES), pengamatan visual dan pengamatan skala makro terhadap permukaan patahan yang terbentuk, pengujian metalografi untuk mengetahui struktur mikro material poros track roller bearing yang patah, dan pengujian kekerasan Vickers. Permukaan patahan poros tampak terang dan berbentuk granular menunjukkan karakteristik patah getas. Hasil analisis menunjukkan bahwa material poros terbuat dari baja karbon tinggi AISI 1080 yang telah menerima perlakuan quenching dengan nilai kekerasan material sebesar 311,59 HV sehingga material bersifat keras dan getas. Sifat tersebut mengakibatkan poros tidak mampu menahan beban kejut yang diterima saat proses pembelahan bambu berlangsung. Kesimpulan yang diperoleh yaitu kegagalan yang terjadi disebabkan oleh faktor pemilihan material dan perlakuan panas yang dilakukan tidak sesuai untuk aplikasi poros track roller bearing pada mesin pembelah bambu.
Analisis Desain Boom, Arm, dan Bucket Alat Peraga Mini Excavator Zhugimada dengan Metode Elemen Hingga Braam Delfian Prihadianto; Suryo Darmo; Dani Anggoro Hasan; Suhada Nur Esa
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2124

Abstract

An excavator is heavy equipment with a hydraulic system as the main drive and along with its uses, many parties have developed it as a means of production and as a means of learning. The education world needs excavators as learning tools and practice media are currently constrained by price when commercial units are used. Therefore, a learning media that is more compact but does not abandon the main essence of learning is needed. This research aims to analyze the front attachment design of the Zhugimada mini excavator using the finite element method. The research was carried out using the ANSYS application for the static load simulation process and testing was carried out with a bucket containing sand weighing 25 kg and using three hydraulic cylinders. The simulation results show that the maximum von Mises stress value in the bucket component is 43.226 MPa and the maximum deformation is 0,51285 mm in the tooth bucket so in general the design of the Zhugimada mini excavator front attachment components can be declared safe and can be continued in the fabrication process.