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Journal : AUSTENIT

PEMANFAATAN LIMBAH ASAP DARI BATOK KELAPA DENGAN MESIN PENYULING ASAP CAIR DI KABUPATEN BANYUASIN Sampurno, Rachmat Dwi; Homzah, Ozkar F.; Suryana, Didi; Sani, Almadora Anwar; Alexander, Willy
AUSTENIT Vol. 13 No. 1 (2021): AUSTENIT: April 2021
Publisher : Politeknik Negeri Sriwijaya, Indonesia

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Abstract

Batok Kelapa merupakan salah satu bahan yang dapat diproses dalam pembuatan asap cair. Proses produksi arang dari batok kelapa secara tradisional yaitu dengan metode drum klin berpotensi menimbulkan polusi udara. Mesin penyulingan asap cair berbasis mikrokontroller bertujuan untuk membantu para pembuat arang dalam meminimalisisr dampak kesehatan akibat polusi udara dari asap serta menambah pendapatan berupa produk asap cair. Hasil pengujian prototipe diharapkan dapat meningkatan hasil produksi asap cair yaitu membandingkan menggunakan media air dengan temperatur ± 29°C dan menggunakan  refrigerasi yangmana temperatur air diturunkan sampai 15°C dengan pengontrolan mikrokontoller-Arduino UNO. Berdasarkan hasil pengujian di Desa Tanjung Lago Kabupaten Banyuasin diperoleh produk berupa asap cair tanpa sistem refrijerasi sebanyak 203 ml dan penyulingan dengan menggunakan sistem refrijerasi sebanyak 375 ml asap cair.
ANALISA PENGARUH KEMIRINGAN SUDUT SCREW EXTRUDER PADA PROSES PEMBUATAN FILAMENT 3D PRINTER PADA MESIN EKSTRUSI SINGLE SCREW Rasid, Muhammad Rasid; Suparjo, Suparjo; Tafrant, Dodi; Homzah, Ozkar F.; Ma’arif, Syamsul
AUSTENIT Vol. 14 No. 1 (2022): AUSTENIT: April 2022
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v14i1.4445

Abstract

The purpose of this research is to calculate the effect of the screw extruder angle on the results of 3-dimensional printer filaments that are printed using a single screw extrusion machine. The machine parameters used in this study were: pull speed 16 rpm, extrusion speed 28 rpm, extrusion mold diameter of 2 mm, and temperature of 180oC. The material used is recycled HDPE plastic. While the tilt angle of the screw in the research conducted by providing 5 variants of the angle of inclination (0o, 10o, 15o, 20o, 25o) where the diameter of the screw shaft used is the same. Data analysis was carried out using a simple linear regression method. Where the results obtained were: 1) the smallest filament diameter was 0.9 mm when using a screw with an angle of 0o, and 2) the highest diameter was 1.86 mm when using a screw with an angle of 25º. The conclusion obtained is that the tilt angle of the helical screw affects the results of recycled HDPE plastic extrusions, where the effect of the screw angle tilt is directly proportional to the filament diameter. In other words, with the addition of the tilt angle of the screw, the diameter of the resulting filament will also increase. In addition, based on the results of measuring the diameter of the filament, the conclusion that can be drawn is that with the increase in the diameter of the extrusion result, the outflow obtained will also be greater.
DESIGN OF AUTOCLAVE FOR FRESH SHRIMP STERILIZATON PROCESS USING FINITE ELEMENT ANALYSIS Chandra, Hendri; Abdi, Jusran; Homzah, Ozkar F.; Basri, Hasan; Azhari, Ikbal; Utami, Nurhabibah Paramitha Eka
AUSTENIT Vol. 14 No. 2 (2022): AUSTENIT: October 2022
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v14i2.5676

Abstract

Chloramphenicol is one of antibiotic compound which is an additional ingredient that is forbidden to be used in food products, especially in fresh shrimp product export. To avoid the used of preservative, then required sterilization process in a physical way which is vaporization using a high-pressure supercritical carbon dioxide (CO2). One of sterilization process for supercritical carbon dioxide is using autoclave media. Autoclave is a closed heating device used to sterilize or reducing a substance or object that is disserve by using high temperature and high pressure steam. In designing and constructing autoclave, the first step to be done is to define the function and the operation capacity. The function and capacity will determine the initial dimension of autoclave as well its working pressure and temperature. In this study, the autoclave was designed with quantitative methods and modeling using software Autodesk inventor 2016 based on finite element method. The given load is in the form of supercritical carbon dioxide pressure of 73.83bar and temperature of 31.30C. Based on the result of design, quantitative methods gives the safe result and optimized thickness needed autoclave usage.
ANALISA KERUSAKAN PIPA DUCTING SCRUBBING BERBAHAN CARBON STEEL SS400 DI PABRIK PUPUK NPK-1 PT PUSRI PALEMBANG Nasrah, Perez; Homzah, Ozkar F.
AUSTENIT Vol. 15 No. 1 (2023): AUSTENIT: April 2023
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v15i1.6684

Abstract

The purpose of this research was to discover the various reasons of failures and appropriate repair options for the line ducting cleaning unit system at PT Pusri Palembang's NPK-1 production facility. The main cause of the failures was determined to be a deterioration of the ducting line material caused by corrosion on the inner side of the ducting pipe composed of SS400 carbon steel. We made investigation including an analysis of the thickness of the damaged ducting pipe, as well as a visual check. The investigation showed that the corrosion caused an average drop in pipe wall thickness of up to 70%. The fixed load superimposed on the ducting pipe and the carrying capacity of the piping affect ducting strength, but corrosion on the inner surface of the pipe, caused by direct contact with corrosive and hygroscopic process dust, reduces ducting wall strength against axial and lateral loads. A Failure pipe caused losses and unscheduled shutdowns of production process, will be increased the repair costs and increases the risk of human accidents. The suggestion of investigation results is to upgrade the ducting pipe materials to knowed corrosion-resistant materials, such as stainless-steel grade SS304. Also, should be taken is also regularly to inspect the ducting cleanness for the internal of ducting and control the dust flow rate through the scrubbing system. As conclusion, the suggestions given are to mitigate the risk of corrosion impact by maintaini­­­­­­ng ducting strength within the minimizing ducting system failures and ensuring the NPK plant's operation reliability.
KARAKTERISTIK PERMUKAAN PATAH DAN KETAHANAN LELAH PADA MATERIAL BEJANA TEKAN BAJA ASTM A36 Azhari, Ikbal; Chandra, Hendri; Homzah, Ozkar F.; Ramadhoni, Tri Satya; Sampurno, Rachmat Dwi
AUSTENIT Vol. 16 No. 1 (2024): AUSTENIT: April 2024
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v16i1.7219

Abstract

Pressure vessels are equipment in the industrial field to hold pressurized fluids, such as gas, oil and chemicals, ASTM A36 steel is one type of material that can be used in pressure vessels, this steel has good mechanical properties but still has limitations in its fatigue resistance. Pressure vessels receive internal and external loads, this pressure difference results in stress on the wall (shell). This stress can cause material damage, therefore the author conducted fatigue repeated bending and Scanning electron microscopy (SEM) testing to analyze fatigue resistance and fracture surface characteristics. Fatigue testing of 4 specimens with angle variations of 4Ëš, 8Ëš, 11Ëš and 13Ëš resulted in a cycle count of 1490200 cycles, 400050 cycles, 234200 cycles and 99000 cycles respectively. SEM results of the fracture surface of the 4Ëš and 13Ëš testing angles of ASTM A36 steel showed striation and microvoid coalescence and crack propagation indicating that the fatigue failure that occurred was ductile fracture. Based on the conclusions obtained, it shows that the number of cycles is influenced by the testing stress, which means that at high stresses, the life time of the pressure vessel will be smaller and vice versa.