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Pelatihan perencanaan pembangkit listrik tenaga mikrohidro pada program Innovation and Investment for Inclusive Sustainable Economic Development Dibyo Setiawan; Yuli Asmi Rahman; Hanni Maksum Ardi; Jakariya Jakariya; Dadang Kurnia; Ardi Nugraha
KACANEGARA Jurnal Pengabdian pada Masyarakat Vol 6, No 2 (2023): Mei
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28989/kacanegara.v6i2.1515

Abstract

Indonesia dan federasi Jerman memiliki perjanjian berupa program Innovation and Investment for Inclusive Sustainable Economic Development (ISED) program ini dilaksanakan oleh Bappenas dan Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH dengan pelaksana kegiatan PT. Entec Indonesia. Tujuan program untuk mempromosikan dan memastikan lapangan kerja hijau di sektor energi, Pelatihan ini sudah direformasi secara inovatif, untuk memfasilitasi peningkatan kerangka kelembagaan dan peraturan jangka panjang. Metode pelatihan digunakan kombinasi pelatihan mulai dari pre test, introduksi, siklus hidrologi, bangunan air, studi lapangan, sistem mekanikal, elektrikal, biaya, penjadwalan, penyusunan dokumen laporan perencanaan PLTMH, simulasi unit turbin simulator, studi lapangan pembangkit Gunung Halu dan post test. Hasil dan pembahasan kegiatan dilaksanakan pada tanggal 19-23 Desember 2022 di Hycom BBPPMPV BMTI, Cimahi, Jawa Barat, peserta memiliki latar belakang majemuk diberikan pelatihan perencanaan PLTMH peserta diberikan materi, simulasi dan praktik menyusun perencanaan PLTMH. Kegiatan yang terselenggara terbukti dapat memberikan pengalaman bagi peserta merencanakan dan menyusun dokumen perencanaan.
Analisis Sifat Mekanik Baja Karbon ST 37 Pada Variasi Kuat Arus dan Sudut Kampuh SMAW : Analisis Sifat Mekanik Baja Karbon ST 37 Pada Variasi Kuat Arus dan Sudut Kampuh SMAW -, Dibyo Setiawan; Sutrimo; Gugun Nugraha; Hanni Maksum Ardi; Toni Okviyanto
Jurnal ELEMENTER (Elektro dan Mesin Terapan) Vol. 9 No. 1 (2023): Jurnal Elektro dan Mesin Terapan (ELEMENTER)
Publisher : Politeknik Caltex Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35143/elementer.v9i1.5886

Abstract

This study discusses the impact of variations in the seam angle of welded joints and welding parameters on the tensile strength and hardness testing of ST 37 carbon steel. The SMAW welding process is one of the metal connection techniques used in industry. The method of welding joints is carried out with variations in the seam angle of the welded joints 600 and 700, while variations in the current strength of the welded joints are 90A, 100A, and 110A. The experimental method used in this research is the steel base metal material ST 37, which has a thickness of 8 mm. The tensile strength test results have the highest value at the seam angle of 700 with a current strength of 110 A, namely 482.54 N/mm2. The lowest tensile strength test results were obtained with a tensile strength of 399.54 N/mm2 at a welded angle of 700 and a current strength of 90 A. The test specimen with a variation of the existing power of 110 A and a weld seam angle of 700 has the highest value in the hardness test with a 234 HV hardness.
Perencanaan Transmisi Mekanik Roda Gigi dan Generator Turbin Vorteks PLTMH Hanni Maksum Ardi; Mokhamad Munir Fahmi; Dibyo Setiawan; Muhammad Yusup Efendi
Jurnal Teknik Mesin (Sinta 3) Vol. 20 No. 2 (2023): OCTOBER 2023
Publisher : Institute of Research and Community Outreach, Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9744/jtm.20.2.55-63

Abstract

Isu transisi energi menarik perhatian masyarakat global dengan upaya untuk konservasi energi di masa depan dan menjaga keberlangsungan ekosistem makhluk hidup. Transisi energi adalah proses konversi sumber energi berbasis fosil menjadi penggunaan energi bersih dan ramah lingkungan seperti panel surya, air, panas bumi, dan angin. Upaya Indonesia dalam upaya menjalankan transisi energi bersih, Solusi pemanfaatan dengan penerapan Pembangkit Listrik Tenaga Mikrohidro pada Turbin vorteks menjadi energi listrik dengan unit generator. Turbin vorteks memiliki kebutuhan head rendah. Konstruksi fisik turbin vorteks sudah tersedia di laboratorium, selanjutnya di susun perencanaan transmisi, roda gigi dan generator. Tujuan kegiatan ini menyusun perencanaan transmisi mekanik pada turbin vortex berupa roda gigi dan generator. Metodologi menggunakan pendekatan rancangan teknis baik mengacu standard perencanaan komponen elemen mesin maupun literasi jurnal yang telah dilakukan beberapa peneliti, hal tersebut diterapkan pada rancangan desain transmisi roda gigi dan generator. Hasil rancangan diperoleh daya rencana pembangkit sebesar 1500watt dengan putaran 250rpm, dari daya dan putaran tersebut, direncanakan transmisi roda gigi dan generator dengan hasil sebagai berikut: transmisi yang digunakan antara lain poros dimensi ⌀52 mm x 100 mm, kopling cakar tipe SX095. Roda gigi payung BG 134 S R2 Scheme 30 dengan rasio putaran 1:2. Puli yang terhubung dengan roda gigi dengan kode A127 dan puli yang tehubung dengan generator dengan kode A63,5. Puli di sambung dengan sabuk tipe V kode A44.
Reconditioning and Enhancement of Automatic Pressure Control Equipment for Servo and Regulatory Processes Suryadi, Aris; Budi Triyono; Hanni Maksum Ardi; Dibyo Setiawan
Jurnal Konversi Energi dan Manufaktur Vol. 10 No. 1 (2025)
Publisher : Universitas Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21009/JKEM.10.1.1

Abstract

Control Systems have taken essential parts widely from industrial world to military equipment. Control systems in the industrial world determine the quality, speed, cost and efficiency of the manufacturing process known as the Process Control System (PCS). The core of the Control System is conditioning (actuators) and reading conditions (sensors). By synergizing those parts with the coordination of the controller, the process value (PV) can be obtained according to the condition of the set point (SP). To get the proper control characteristics, i.e. the fastest possible response, the lowest possible oscillation and offset (error steady state/ESS), an understanding of the concept of a closed loop control system with a continuous scheme is developed. In this regard, the Automatic Control Laboratory under the Pneumatic and Hydraulic Laboratory at the Department of Mechanical Engineering - POLBAN considered to provide students with an introduction to Automatic Instrumentation and Control. The briefing covered the introduction, mechanism and operation of Automatic Instrumentation and Control systems. Therefore, tools were required as a medium for achieving the above competencies, one of which was the modernization of pressure regulators in order to strengthen the Laboratory. Through this research, a rejuvenation and modernization of the control system were carried out by applying a proportional, integral and differential (PID) control system. It was based on a programmable logic controller (PLC) equipped with a human machine interface (HMI) to make it easier to enter set points and PID parameters, to be practical in operation and effective in monitoring and data acquisition. The result of the pressure regulator modernization had the ability to include servo control process (getting a certain value) and regulatory control process (maintaining a certain value) with a continuous closed loop scheme. The modernized pressure control system could be utilized as a prototype demonstration of the system in an actual environment to study and observe the Proportional, Integral and Differential (PID) control system along with the process of determining the parameters Kp, Ti and Td as Practicum equipment.
MODIFIKASI INSTALASI POMPA HYDRAULIC POWER UNIT UNTUK MENURUNKAN DOWNTIME EQUIPMENT DAN KONSUMSI OLI HIDROLIK Apri Setiawan; setiawan, Dibyo; Steven Gabriel Romero; Hanni Maksum Ardi; Rifan Mustofa; Agus Suben
MACHINERY Jurnal Teknologi Terapan Vol. 6 No. 3 (2025): Machinery: Jurnal Teknologi Terapan
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36257/machinery.v6i3.11400

Abstract

Mesin Computer Numerical Control (CNC) merupakan peralatan manufaktur yang dikendalikan oleh komputer dengan bahasa numerik. Salah satu jenisnya adalah CNC Milling yang menggunakan sistem hidrolik melalui Hydraulic Power Unit (HPU) untuk proses clamp dan unclamp material kerja. Permasalahan yang ditemukan adalah tekanan hidrolik yang tidak stabil dan suhu HPU yang tinggi akibat beban kerja berlebih (overload), sehingga menyebabkan lemahnya sistem clamping, meningkatnya konsumsi oli hidrolik, serta bertambahnya downtime mesin. Untuk mengatasi hal tersebut, dilakukan modifikasi dan instalasi tambahan pada pompa HPU. Tahapan kegiatan meliputi identifikasi kerusakan, studi literatur, perancangan modifikasi, pengadaan komponen, instalasi, pengujian, dan evaluasi hasil. Hasil modifikasi menunjukkan bahwa penambahan satu unit pompa HPU beserta instalasi pendukung mampu meningkatkan tekanan hingga 80 bar dan menurunkan temperatur HPU sebesar 28,2°C. Selain itu, konsumsi oli hidrolik turun menjadi 14 liter per bulan, dan nilai Downtime to Equipment (DTE) hidrolik berkurang hingga 0,07%. Berdasarkan hasil tersebut, modifikasi sistem HPU terbukti efektif dalam meningkatkan stabilitas tekanan, menurunkan temperatur operasi, serta mendukung peningkatan produktivitas mesin CNC Milling yang telah dimodifikasi.
Pelatihan Dan Sertifikasi Kompetensi Best Practise Preventive And Predictive Maintenance Pada Dosen Vokasi Adri Maldi Subardjah; Mokhamad Munir Fahmi; Budi Triyono; Haryadi; Prasetyo; Aris Suryadi; Hanni Maksum Ardi; Dibyo Setiawan
AMMA : Jurnal Pengabdian Masyarakat Vol. 4 No. 6 : Juli (2025): AMMA : Jurnal Pengabdian Masyarakat
Publisher : CV. Multi Kreasi Media

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Training and competency certification are part of efforts to enhance the quality of human resources, particularly vocational lecturers, in mastering best practices in Preventive and Predictive Maintenance. This program was conducted over a period of twelve (12) days and covered both theoretical and practical aspects of Preventive and Predictive Maintenance, including Maintenance Planning & Scheduling, Vibration Analysis, Thermography, and Total Productive Maintenance. The training was organized through a collaboration between the Ministry of Education, Culture, Research and Technology, the Indonesia Endowment Fund for Education (LPDP), and the Indonesian Society of Reliability (ISR). The main objective of this program was to improve lecturers' competencies in Reliability-Centered Maintenance (RCM), Overall Equipment Effectiveness (OEE), failure analysis using methods such as Failure Mode and Effects Analysis (FMEA), Root Cause Analysis (RCA), Root Cause Failure Analysis (RCFA), and Supply Chain Management (SCM). As a result of the training and certification program, all eleven (11) participants were declared certified and received certification from ISR. This achievement serves as capital to support excellent and globally competitive vocational education.
Overhaul dan Uji Performansi Generator Firman FPG1510 RV1-C Hanni Maksum Ardi; Mokhamad Munir Fahmi; Nor Fajri; Yudistira Anugrahadi Wiraputra; Dibyo Setiawan; Toni Okviyanto
Jurnal Mekanova : Mekanikal, Inovasi dan Teknologi Vol 12, No 1 (2026): April
Publisher : universitas teuku umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jmkn.v12i1.15186

Abstract

Electrical energy is one of the essential needs for garment entrepreneurs in Cileungsi, Bogor Regency, West Java, to support their production activities. However, frequent power outages in the region often disrupt the production process. The Firman FPG1510 RV1-C generator set (genset) can serve as a solution to overcome these outages, but the unit was found to be inoperable after initial evaluation. An overhaul maintenance was performed after component-level servicing failed to restore stable operation. The results of the overhaul process were evaluated through performance testing, which included fuel consumption testing under a 570Watt electrical load and exhaust emission measurements. The performance test results show that the highest fuel consumption rate (ṁbb) was 0.000089 kg/s at 3177 RPM. At the same speed, the highest brake specific fuel consumption (BSFC) was recorded at 0.21456 kg/kWh. The maximum electrical efficiency (ηt) was achieved at 3006 RPM with a value of 17.35%, while the highest brake thermal efficiency (BTE) was 43.45% at 2973 RPM. The emission test after overhaul produced CO levels of 0.92–2.72% and HC levels of 80–153 ppm, both of which comply with the Bandung City emission standards for gasoline engines (CO 4.5% and HC 1200 ppm). A comparison between the post-overhaul performance and the manufacturer’s specifications shows that the indicator shaft power after overhaul reached 1.42 kW at 3006 RPM, compared to 1.17 kW at 3000 RPM in the standard specification. This indicates a 21% increase in shaft power as a result of the overhaul maintenance.
Analisis Ketebalan dan Kualitas Pelapisan Struktur Baja di Area Tambang Toni Okviyanto; Dibyo Setiawan; Hanni Maksum Ardi; Agus Subeno; Angga Setiawan; Cahyo Wibowo
Jurnal Rekayasa Energi dan Mekanika Vol 6, No 1 (2026): JREM
Publisher : Institut Teknologi Nasional, Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26760/JREM.v6i1.39

Abstract

Integritas struktur baja di lingkungan pertambangan tropis mempengaruhi kualitas sistem pelapisan pelindung proses konstruksi membuat  sangat rentan terhadap korosi. Pelapisan permukaan baja merupakan metode mitigasi yang  efektif digunakan. Penelitian ini bertujuan untuk mengevaluasi ketebalan dan kualitas pelapisan struktur baja piperack 3115 di area tambang terbuka, melalui pendekatan studi kasus lapangan. Proses pelapisan dilakukan secara manual menggunakan kuas dan roller, dengan metode persiapan permukaan berdasarkan standar SSPC-SP2 dan SSPC-SP3. Masalah yang diangkat dalam studi ini adalah adanya deviasi ketebalan pelapisan yang signifikan dari spesifikasi teknis, yang berpotensi mempengaruhi performa dan daya tahan sistem pelindung. Hasil pengukuran ketebalan lapisan kering (DFT) menunjukkan nilai existing coat sebesar 674 µm, lapisan primer 926 µm (spesifikasi 150 µm), dan top coat 1038 µm (spesifikasi 75 µm). Meskipun pelapisan dilakukan dalam kondisi lingkungan yang relatif stabil dan sesuai standar (suhu 29–33 °C, kelembaban 70–85%), kelebihan ketebalan berisiko menimbulkan retak atau delaminasi akibat tegangan internal. Penelitian ini menunjukkan perlunya peningkatan pengawasan mutu dan pelatihan aplikator di lapangan agar hasil pelapisan lebih seragam, aman, dan sesuai spesifikasi kondisi ekstrem di lingkungan pertambangan. Rekomendasi diberikan untuk peningkatan pemantauan proses dan pelatihan tenaga kerja untuk meminimalkan deviasi selama aplikasi pelapisan secara manual di proyek-proyek industri serupa.
Analysis of Lead Time Reduction in Pre-Delivery Installation Process of Excavator Units at PT. XYZ Assembly Plant Dibyo Setiawan; Tubagus Syah Fatahillah Gelagah Wangi Bintaran; Apri Setiawan; Hanni Maksum Ardi; Herbert Hasudungan Siahaan; Cahyo Wibowo
Jurnal Konversi Energi dan Manufaktur Vol. 11 No. 1 (2026)
Publisher : Universitas Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21009/JKEM.11.1.5

Abstract

The Pre-Delivery Installation (PDI) Department of PT. XYZ is tasked with carrying out the installation process of imported heavy equipment attachment units, including one of the leading excavator units. Obstacles that arise can affect installation productivity. The gap between the actual installation results of 78 units and the company's target of 156 units requires a solution or resolution to improve the process that can be implemented. Therefore, it is necessary to investigate the wait time associated with decreased productivity, which is the longest component of the installation process. This work has a purpose to analyze lead time of the excavator attachment unit installation process. The method is applied with a time study approach referring to data sheets and observations, then processing lead time data using pie charts, Pareto diagrams, and fishbone diagrams. Furthermore, we review the planning calendar, realization, and improvement engineering. Reduction is carried out by providing additional work personnel and procuring sanding machine tools to reduce the installation and critical time of the planning calendar. The realization condition for 562 minutes with the implementation of improvement engineering is reduced to 318 minutes. Thus, it can speed up implementation time of the excavator attachment in unit installation process to 224 minutes or 44%.